1.图片

Project Brief Introduction:

1.Product:Dried Straw Pellet Line

2.Capacity:14-16 T/Hour

3.TONY Brand 14-16 Ton /Hour Dried Straw Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,TONY Pellet Machine TYJ860-Ⅲ-250KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 2150 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried straw biomass pellet processing equipment

The core principle of straw pellet processing equipment (such as wood chip pellet machines) is to convert biomass feedstock into high-density pellet fuel through mechanical compression. The basic process involves three steps: feedstock pretreatment (crushing and grinding), mechanical compression, and finished product processing (cooling and packaging). For example, in a ring die pellet machine, a motor connected to a reducer via a coupling drives the ring die. The feedstock enters the compression zone under the influence of gravity, where compression rollers squeeze the material into the ring die holes. After the pellets are formed in the die, they are cut into pellets of fixed length by a cutter.

2. Characteristics of dried straw biomass pellet processing equipment

(1) Full-process integration capability: Crushing and pelletizing equipment forms a continuous production line, covering the crushing, grinding, pelletizing, cooling and other links of raw materials. It is suitable for the production of biomass pellets from a variety of biomass raw materials such as bamboo, straw, sawdust, and bagasse. The finished products can be used in power generation, artificial boards, papermaking and other fields.

(2) Environmental protection and economy: By processing waste such as straw and rice straw, resource waste is reduced. Pellet fuel has high combustion efficiency and low smoke, which is in line with the trend of energy conservation and environmental protection. The equipment is easy to operate and has low maintenance costs, making it suitable for large-scale production or individual operations. (3) Application scenarios and industry adaptability: The processed straw pellets can be used as biomass fuel for home heating, industrial boilers or biomass power plants; the crushed straw can also be directly used to produce feed, realizing the diversified utilization of raw materials.

3. Application scenarios of dried straw biomass pellet processing equipment

(1) Small and medium-sized industrial enterprises: including factories in industries such as food processing, textiles, chemicals, and building materials that require stable heat supply. The production processes of these enterprises (such as food drying, textile printing and dyeing heating, building materials maintenance, etc.) require continuous consumption of heat energy. Although the calorific value of straw (14-18MJ/kg) is lower than that of coal, its carbon emissions are only one-tenth of fossil fuels, and its sulfur and nitrogen emissions are extremely low, which meets the requirements of environmental protection policies. Enterprises can introduce equipment (or purchase pellets from surrounding processing points) and use pellets as boiler fuel to reduce dependence on natural gas and coal and control energy costs.

(2) Biomass energy-related places: including small and medium-sized biomass power plants, biomass heating stations, etc. Biomass power plants require fuel with "regular shape and stable moisture content" (bulk material transportation efficiency is low and combustion is unstable). Straw pellet processing equipment can process purchased wet straw raw materials into pellet fuel. Some equipment is also equipped with drying equipment to reduce the moisture content of the raw materials to 10%-15%, meeting the power plant's requirements for fuel calorific value and combustion efficiency; biomass heating stations (serving industrial parks and township centralized heating) can directly use wet straw pellets as a heat source to provide clean heating for surrounding users.

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TONY Brand 14-16 TPH Dried Straw Line can process dried straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 14-16 Ton/Hour

2. Raw materials: Dried straw, including dried corn straw, dried wheat straw, dried cotton straw, dried flax straw, dried beet straw and other agricultural straw

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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原材料--成品图

1. Project Name: Dried Straw Production Line

2. Raw Material: Bales of Dried Straw

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 14-16TPH

5. Process: Grinding Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2500-132kw, Effective Hammer Mill- TFD85*250-250kw, TONY Pellet Machine-TYJ860-III-250kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

TPX2500-132kw旋切机图

带原材料-成品图

1.Grinding Process：

A.The process is mainly used to grind dried straw within 2.2m in diameter into dried straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2500-132kw models *3sets

C.Capacity:4.5-5Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

高效粉碎机

带锯末图

2.Fine Crushing Process：

A. The process is mainly used to crush 60-70mm dried straw pieces into 8-14mm dried straw dust.

B.TONY brand effective hammer mill TFD85*250-250kw *2sets.

C.Capacity: 14-16 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3图片

颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-250kw *4sets

C. Capacity:14-16Ton/Hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.4图片

镀锌冷却机+颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*2sets

C.Capacity:14-16 Ton/Hour.

Main Parts:

(1) TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2) Cyclone and bags dust collectors.  

(3) Fan Blower.

(4) Connect Pipes.

5.5图片

吨包机

5. Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.TONY brand ton packing machine*2sets

C.Capacity: 14-16Ton/Hour

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产案例图

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图 秸秆捆+颗粒 颗粒机

1. Excellent environmental performance and low carbon emissions

Carbon neutrality: Straw pellet fuel is derived from agricultural and forestry waste and is a biomass energy source. The carbon dioxide absorbed during plant growth is roughly balanced by the carbon dioxide released during combustion, making it a "carbon neutral" energy source and significantly reducing its contribution to the greenhouse effect.

Low pollutant emissions: Compared with coal, the content of pollutants such as sulfur dioxide and nitrogen oxides produced by straw pellet combustion is extremely low (usually far below environmental protection standards), and the dust emission is also low, effectively reducing air pollution and meeting the requirements of increasingly stringent environmental protection regulations.

2. Wide sources of raw materials and controllable costs

(1) Abundant raw materials: The main raw materials are agricultural and forestry waste. These raw materials can be obtained and stably supplied at farms or rural cooperatives, and can even be "turned into treasure", reducing the impact of landfill or incineration on the environment.

(2) Cost advantage: The raw materials are mostly agricultural and forestry waste, and the procurement cost is relatively low. In addition, some regions provide subsidies for biomass energy projects, further reducing production and use costs. Compared with other energy sources such as natural gas and fuel oil, biomass energy has economic benefits.

3. High combustion efficiency and high energy utilization

(1) High density: Straw pellets are compressed and molded, and their density is significantly higher than that of logs or sawdust (usually 1.1-1.3 tons/cubic meter). They are not easy to loosen during combustion, the combustion state is stable, and the flame lasts for a long time. High thermal efficiency (usually up to 85% or more, while bulk straw is only 40%-50%).

(2) Stable combustion: The pellets are regular in shape and uniform in size, which facilitates automatic feeding and combustion control. They can be precisely adjusted with the matching pellet stove to reduce energy waste and are suitable for applications that require a stable heat source.

4. Convenient storage and transportation

Small volume: The volume of compressed pellets is only 1/5-1/8 of the original sawdust, which significantly saves storage space. They can be stored in bags or in bulk without the need for special storage facilities and are suitable for various environments such as homes and businesses.

Low transportation cost: High density makes the transportation energy per unit volume higher, thereby improving transportation efficiency and reducing transportation costs. In addition, the pellets are moisture-proof (some products are treated with moisture-proof treatment), which can minimize losses during transportation.                                     

5. Diverse application scenarios

(1) Civilian use: It can be used for home heating and cooking (for example, using pellet fireplaces and pellet stoves). It is easy to operate and clean, and can replace traditional coal and firewood to improve the indoor environment.

(2) Industrial application: It can be used as boiler fuel to provide steam or hot water for factories, hotels and hospitals. In the agricultural field, it can be used for greenhouse heating and drying agricultural products (such as grains and medicinal herbs).

(3) Power generation: Biomass power plants can use it as fuel, mixed with coal, or burned alone to generate electricity, contributing to the transformation of the energy structure.

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秸秆图加颗粒图

The main advantages of straw pellets include environmental protection, economy, and sustainability. As a biomass fuel, straw pellets offer numerous advantages, particularly in terms of environmental and economic benefits.

1.Straw pellets offer significant environmental advantages.

Straw is a renewable resource derived from agricultural waste. Using straw pellets can reduce reliance on fossil fuels and greenhouse gas emissions. Furthermore, the ash produced during the combustion of straw pellets can be used as high-quality organic fertilizer, further promoting sustainable agricultural development.

2.Straw pellets offer economic advantages.

Straw pellets are relatively affordable, costing approximately 700 to 800 yuan per ton, lower than the cost of traditional coal. This makes straw pellets competitive in the fuel market, especially in today's world of rising energy costs, offering a more economical alternative.

3.Straw pellets offer sustainability advantages.

As a crop with a short growth cycle and a source of agricultural and forestry waste, straw pellets can be supplied in a stable, long-term supply, helping to reduce reliance on limited resources and promote the development of a circular economy. ‌

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绿色地球+原材料+颗粒图

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How To Order One Set TONY Pellet Line That Belongs To You? Please Refer To The Following Professional Suggestions.TONY Can Always Supply You The High Quality Products With Excellent Service.

1. Pls confirm what is your raw material first?

Raw material of  TONY pellet machine can be all kinds of biomass which can be burned directly.

2. Pls confirm what is the size of your raw material?

If your raw material is wood log or wood pallets which size is big,then you will need wood chipper.

If your raw material is wood chips then you will need the hammer mill.

3. ls your raw material wet or dried?

The best raw material before pellet machine should be 6-14mm sawdust with moisture 10-15%,If your raw material is dried,then you will also need the dryer.

4. After that ,pls confirm what is the capacity do you need per hour for the finished pellets?

TONY can supply pellet production line from 0.8T/Hour up to 100T/Hour

5. Will you need the pellets cooler?

The temperature after the pellet machine will be about 70-80℃,it is better to use pellets cooler to cool down pellets  from 80℃ to 20-30℃ for quality pellets

6. Will you need the pellets packing machine?

We have 15-50KG/Bag packing machine and also ton packing machine for your choose

7. Will you need the automatic pellet production line?

If you need the full automatic pellet production line,you will need storage bin for each process which will add your  total cost for sure.

8. Does TONY pellet line has in stock?

As different customer has different raw materials, the ring die has to be customized according to customer needs.

9. What is the final pellets size can TONY pellet line be made?

The finished pellets diameter can be 6-12 mm by changing different hole size ring die,and length will be 1-6 cm which  can be adjustable by the cutting knife.

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公司展会图