1. The Working Principle Of Dried Wood Biomass Pellet Processing Equipment
(1)Feeding Principle: mold upward, vertical feed to the granulation chamber, so that the material directly in place
(2)Material Distribution Principle: The mold is stationary, the press roll is rotating, and the material is naturally evenly distributed on the inner surface of the ring mold under the action of centrifugal force and with the help of the rebound action of the two-layer high surround mold.
(3)Forming Principle: Taking TONY wood pellet machine as an example, the extrusion pressure and die friction interaction principle between the ring die and roller group are used to make the material get formed. The processing process of the material does not need to add any additives and binders, wood material has the characteristics of softening, when the temperature reaches a certain value, softening, bonding strength is enhanced, under the action of pressure, the fiber molecular group dislocation, deformation, extension, and the adjacent internal biomass particles are recombined and pressed
2. Characteristics Of Dried Wood Biomass Pellet Processing Equipment
(1) The main machine adopts Zhejiang Huixin widened gear box. the machine operates more stably and has stronger torsion resistance.
(2) The shell is all made of 304 stainless steel, which has the advantages of high corrosion resistance and long service life.
(3) The automatic refueling machine adopts a new appearance, It is equipped with a galvanized base underneath. Corrosion resistance will be stronger.
(4) The dust removal efficiency of the dust collector is high, and the bottom of the dust collector is equipped with a bucket for collecting dust. After collection, the pressedpellets can be reused.
(5) he electrical components in the electrical control are from the well-known brand Schneider. which has the advantages of high stability and high safety
3. Application Scenarios Of Dried Wood Biomass Pellet
(1) Home Heating: Biomasspellets have become the ideal fuel for home heating because of their high calorific value and high combustion efficiency. Especially in rural areas, biomass pellets can replace traditional coal and firewood, which is both environmentally friendly and economical.
(2) Industrial Boiler Fuel: In the industrial field, biomasspellets can be used as the main source of heat energy for boilers, replacing coal, thereby reducing environmental pollution. This application not only helps to reduce the operating costs of enterprises, but also promotes sustainable development.
(3) Agricultural Production: Biomasspellets are also widely used in agricultural production. For example, it can be used as a greenhouse heating and boiler fuel to provide a steady heat for crops, improving yield and quality. In addition, the residue after combustion can also be used as an organic fertilizer to achieve the recycling of resources.
(4) Power Generation: Biomasspellets can also be used as fuel for thermal power plants to generate electricity. This way can not only provide clean energy, but also reduce greenhouse gas emissions, which is of great significance for environmental protection
TONY brand 5-6 tons/hour dried wood pellet production line, with dry wood as the main raw material, a variety of dry wood, branches, small diameter logs, wood chips and other wood related biomass materials. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources
1. Capacity: 5-6 Ton/Hour
2. Raw materials: Dried wood, branches, small - diameter logs, wood shavings, etc.
3. Moisture: Dried type, about 10-15%.
4. Application: All kinds of wood based biomass materials suitable for pellet production.
Suitable customers: Green energy companies, forestry enterprises, and private wood - processing workshops that have advantages in wood raw materials.
5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.
1. Project Name: 5-6TPH Dried Wood Pellet Production Line
2. Raw Material: Dried wood
3. Moisture Content of Raw Material: 10-15%
4. Capacity: 5-6 tons per hour
5. Process: Crushing Process - Fine Crushing Process- Pelletizing Process - Cooling Process - Packing Process
6. Main Equipment: Wood Chipper TPQ216 - 55KW, Effective Hammer Mill-TFD75*160-160kw, TONY Pellet Machine TYJ760 - Ⅲ - 160kw*2, Galvanized Pellets Cooler, Small Packing Machine and Belt Conveyors
How to use the TONY pellet line to make pellets from dry wood? The process mainly includes the following steps and equipment: 1. Use TONY wood chipper TPQ216 to cut the dry wood with a diameter of less than 25 cm into 25-55 mm wood chips. 2. Use TONY effective hammer mill to crush larger wood chips of 25-55 mm into 8-14 mm sawdust. 3. Use TONY vertical ring die pellet machine to produce pellets with a diameter of 6-8mm. 4. Use TONY galvanized pellet cooler to cool the pellets from 80-90°C to 20-30°C. 5. Use TONY semi-automatic packing machine to pack pellets into 15-50 kg/bags. For more detailed information and quotations, you can contact TONY. TONY can provide all the above - mentioned products at highly competitive prices and with excellent quality. |
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Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout. | ||
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Wood Chipper | Effective Hammer Mill | Vertical Ring Die Sawdust Pellet Machine |
1.To Grind Wood Logs φ ≤25cm Into 30-40mm Wood Chips. 2.Model: TPQ216-55KW With 2 Blades*1set 3.Capacity:4-7Ton/Hour. |
1.Crush 30-40mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD75*160-160kw*1set 3.Capacity:5-6Ton/Hour/Set |
1.To Produce Wood pellets with a diameter of 6-8mm 2.Model: TYJ760-III-160KW*2 Sets 3.Capacity:2.5-3Ton/Hour/Set 4.New 304SS Type |
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Galvanized Pellet Cooler | Semi-automatic Packing Machine | Belt Conveyor |
1.To Cool Pellets From 80-90℃ to 20-30℃ 2.Model: TCN-2.5*1Set.. 3.Capacity:5-6Ton/Hour |
1.Packing Pellets To 15-50KG/Bags. 2.Model: TBF-50*1Set 3.Capacity: 5-6Ton/Hour |
1.Transport Wood Chips,Sawdust,Pellets. 2.Width: 50cm *5Sets 3.Capacity:Designed With The Whole Line |
A.This process is mainly used to grind the dried wood whose diemater is under 25cm without barks into wood chips with size 25-55mm. The finish wood chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper. B.This customer use 1set TONY Brand TPQ216-55kw model with 2 flying blades type: C.Capacity:4-7Ton/Hour Main Parts: (1)TONY's new Wood Chipper. (2)Feed and unload belt frequency control to prevent card material (3)Hydraulic system,According to the different thickness of the raw material, it can be adjusted (4)Electronic control system allows the equipment to be used normally Contact TONY for more details with quotation |
2.Wood Chips Fine Crushing Process: A.This process is mainly used to crush 30-40mm wood chips into 8-14mm sawdust. B.Capacity:5-6Ton/Hour. C.This customer use 1set TONY effective hammer mill TFD75*160-160KW Main Parts: (1)TONY effective hammer mill. (2)60Holes Galvanized Dust Collector. (3)Sawdust Transportation Fan Blower. (4)Cyclone With Airlock. (5)Electrical Cabinets. |
3.Pelletizing Process: A.This process is mainly used to to product pellets into φ6-8mm. B.Capacity:2.5-3Ton/Hour/set. C.The Customer Chose 2 Set Of TONY Brand Vertical Ring Die Pellet Machine TYJ760-III-160KW Main Parts: (1)TONY's new Vertical Ring Die Pellet Machine. (2)Cyclone And Bags Dust Collectors. (3)Bearings Automatic Lubrication System. (4)Electrical Cabinets. You can chose TONY new type SS304 pellet machine or old type MS pellet machine. |
4.Cooling Process:
A.This process is mainly used to To Cool Pellets From 80-90℃ to 20-30℃
B.The Customer Chose 1Set Of TONY Galvanized Pellets Cooler
C.Capacity 5-6Ton/Hour
Main Parts:
(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.
(2)Cyclone and bags dust collectors.
(3) Fan Blower.
(4)Connect Pipes.
5.Packing Process:
A.This process is mainly used to pack wood pellets into 15-50KG/Bags.
B.The customer chooses 1 set of TONY Semi-Automatic Packing Machine.
Main Parts:
(1)TONY's new TONY Semi-Automatic Packing Machine.
(2)Sew Machine, buyer can also choose Hot Seal Machine for chosen,to confirm with TONY for the price difference.
(3).Bags Transportation Conveyors.
(4)Feeding Inlet Silo With 1㎥.
(5)Electrical Cabinets.
TONY Detailed Design 3D Layout With Detailed Size For 5-6 Ton/Hour Dried Wood Line According To Customer Factor Size
1.Project Overview
Processing wood into biomass pellet fuel is a project that combines environmental and economic benefits. As a new type of clean energy, biomass pellet fuel is mainly made of wood scraps and crop stalks after crushing and high pressure, which has the characteristics of environmental protection and clean, stable calorific value, easy storage, easy transportation, and less ash.
2.Project Background
With the implementation of the carbon peak carbon neutral dual-carbon strategy and the further adjustment of energy structure, the market demand for biomass pellet fuel is growing. Especially in the agricultural and industrial sectors, biomass pellet fuel is favored for its environmental properties.
3.Investment And Return
Investment in wood processing into biomass pellet fuel projects, not only sufficient raw materials, low raw material costs, but also mature processing technology, small equipment investment, low production costs. The processed biomass pellet fuel replaces fossil fuel and has high economic benefits
1. Development History
Origin: The rise of the wood pellet industry began in 2005.
Rapid Growth: In the second half of 2006, merchants began to purchase in large quantities.
Technological Progress And Market Expansion: In 2007, investors were optimistic about the prospects of the industry, and technology and products made significant progress.
2. Advantages Of Wood Pellets
As a biomass fuel, wood pellets have many advantages, making them an effective alternative to traditional fossil fuels.
(1) Combustion Efficiency And Environmental Friendliness
High combustion efficiency: The combustion efficiency of wood pellets exceeds 80%, far exceeding that of ordinary coal.
Low pollutant emissions: The combustion process produces less sulfur dioxide, ammonia nitrogen compounds and dust, which is conducive to environmental protection.
(2) Economic Benefits And Practicability
High calorific value: the calorific value of biomass fuel is about 3900~4800 kcal /kg, and the calorific value after carbonization is as high as 7000-8000 kcal /kg.
High purity, no impurities: does not contain coal gangue, stone and other impurities that do not heat but consume heat, help to reduce costs.
Prolong the service life of the boiler: Because it does not contain sulfur and phosphorus, it does not corrode the boiler, which can significantly extend the service life of the boiler.
(3) Social Responsibility And Sustainability
Renewable resources: Wood pellets are nature's gift of renewable energy, promoting a thrifty society and industry to feed agriculture.
Clean and hygienic: convenient feeding, reduce the labor intensity of workers, improve the working environment
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