1. The Working Principle Of  Dried Wood Biomass Pellet Processing Equipment

(1) Material Entry And Distribution

When the biomass pellet machine works, the biomass wood chips raw materials fall vertically from the feed port,  and the materials are continuously distributed on the surface of the mold cavity (the contact facade of the press roll  and the ring die) after the rotation of the press wheel.

(2)Pressing Process

The material is subjected to high pressure and high temperature,  resulting in physical changes or appropriate chemical changes (according to the material),  prompting the powdery material to form a continuously lengthening cylindrical solid body.

(3)Cutting And Discharging With Broken Knife

When the cylindrical solid body reaches a certain length,  the particles are cut off by the breaking knife and discharged from the discharge port,  so that the pressing process of the particles is completed. This process ensures that the size and shape of the  particles are consistent, facilitating subsequent storage and transportation.

2. Characteristics Of  Dried Wood Biomass Pellet Processing Equipment

(1) The main machine adopts Zhejiang Huixin widened gear box. the machine operates more stably and has stronger torsion resistance.

(2) The shell is all made of 304 stainless steel, which has the advantages of high corrosion resistance and long service life.

(3) The automatic refueling machine adopts a new appearance, It is equipped with a galvanized base underneath. Corrosion resistance will be stronger.

(4) The dust removal efficiency of the dust collector is high, and the bottom of the dust collector is equipped with a bucket for collecting dust.    After collection,  the pressed particles can be reused.

(5) he electrical components in the electrical control are from the well-known brand Schneider. which has the advantages of high stability and high safety

3. Application Scenarios Of Dried Wood Biomass Pellets

(1) Household Heating And Domestic Hot Water Supply

Biomass pellet fuel is widely used in small furnaces, mainly for home heating and domestic hot water supply. This application is more common in the Nordic countries, with the enhancement of environmental awareness and the development of technology, the application of biomass pellet fuel in home heating equipment is expected to be promoted.

(2) Industrial Boilers

Biomass pellet fuel is also widely used in industrial boilers, especially those that originally used coal or other fossil fuels. Biomass pellet fuel can replace coal for generating steam or heating, which not only saves the investment of other fuels and the expenditure of previous waste disposal, but also reduces combustion pollution, so the enthusiasm of enterprises is very high.

(3) Burner And Steam Generator

Biomass pellet fuel can also be used in burners and steam generators. These devices are usually used in industrial production processes that require a lot of heat energy, such as food processing, chemical production, etc. The use of biomass pellet fuel can significantly reduce carbon emissions in these industries and contribute to green production.

(4) Hot Blast Stove

Biomass pellet fuel can also be used in hot blast stoves. Hot blast stoves are often used to dry and heat air. When the equipment uses biomass pellet fuel, it can not only provide efficient heat energy, but also create a comfortable environmental atmosphere

TONY brand 2.5-3 tons/hour dried wood pellet production line, with dry wood as the main raw material, a variety of dry wood, branches, small diameter logs, wood chips and other wood related biomass materials. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources

1. Capacity: 2.5-3 Ton/Hour

2. Raw materials: Dried wood, branches, small - diameter logs, wood shavings, etc.

3. Moisture: Dried type, about 10-15%.

4. Application: All kinds of wood  based biomass materials suitable for pellet production.

Suitable customers: Green energy companies, forestry enterprises, and private wood - processing workshops that have advantages in wood raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: 2.5-3TPH Dried Wood Pellet Production Line

2. Raw Material: Dried wood

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 2.5-3 tons per hour

5. Process: Crushing Process - Fine Crushing Process- Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Wood Chipper TPQ216 - 55KW, Effective Hammer Mill-TFD65*75-75kw,  TONY Pellet Machine TYJ760 - Ⅲ - 160kw, Galvanized Pellets Cooler, Small Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Wood Chipper	Effective Hammer Mill	Vertical Ring Die Sawdust Pellet Machine
1.To Grind Wood Logs φ ≤25cm Into 30-40mm Wood Chips.    2.Model: TPQ216-55KW With 2  Blades*1set    3.Capacity:4-7Ton/Hour.	1.Crush 30-40mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD65*75-75kw*1set 3.Capacity:2-3Ton/Hour/Set	1.To Produce Wood pellets with a diameter of 6-8mm 2.Model: TYJ760-III-160KW*1 Set   3.Capacity:2.5-3Ton/Hour/Set 4.New 304SS Type
Galvanized  Pellet Cooler	Semi-automatic Packing Machine	Belt Conveyor
1.To Cool Pellets From 80-90℃ to 20-30℃ 2.Model: TCN-2*1Set. 3.Capacity:2.5-3Ton/Hour	1.Packing Pellets To 15-50KG/Bags. 2.Model: TBF-50*1Set 3.Capacity: 2.5-3Ton/Hour	1.Transport Wood Chips,Sawdust,Pellets.   2.Width: 50cm *4Sets 3.Capacity:Designed With The Whole Line

4.Cooling Process:

A.This process is mainly used to To Cool Pellets From 80-90℃ to 20-30℃                                                                      

B.The Customer Chose 1Set Of TONY Galvanized Pellets Cooler

C.Capacity 2.5-3Ton/Hour                                                      

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.Packing Process:

A.This process is mainly used to pack wood pellets into 15-50KG/Bags. 

B.The customer chooses 1 set of TONY Semi-Automatic Packing Machine.

Main Parts: 

(1)TONY's new TONY Semi-Automatic Packing Machine.

(2)Sew Machine, buyer can also choose Hot Seal Machine for chosen,to confirm with TONY for the price difference. 

(3).Bags Transportation Conveyors.

(4)Feeding Inlet Silo With 1㎥.

(5)Electrical Cabinets

TONY Detailed Design 3D Layout With Detailed Size For 2.5-3Ton/Hour Dried Wood Line According To Customer Factor Size

1.Project Overview

Processing wood into biomass pellet fuel is a project that combines environmental and economic benefits. As a new type of clean energy, biomass pellet fuel is mainly made of wood scraps and crop stalks after crushing and high pressure, which has the characteristics of environmental protection and clean, stable calorific value, easy storage, easy transportation, and less ash.

2.Project Background

With the implementation of the carbon peak carbon neutral dual-carbon strategy and the further adjustment of energy structure, the market demand for biomass pellet fuel is growing. Especially in the agricultural and industrial sectors, biomass pellet fuel is favored for its environmental properties.

3.Investment And Return

Investment in wood processing into biomass pellet fuel projects, not only sufficient raw materials, low raw material costs, but also mature processing technology, small equipment investment, low production costs. The processed biomass pellet fuel replaces fossil fuel and has high economic benefits

1. Excellent Combustion Performance

(1) High Calorific Value: The calorific value of rosewood pellet fuel is as high as 4500-5000 kcal/kg, which is the highest calorific value variety of biomass fuel, and has obvious advantages in conditions requiring high heat energy.

Easy to catch fire and burn fully: high volatility, easy to catch fire, and can be volatilized into flammable gas and fully burned, which is an advantage that ordinary coal does not have.

(2) High Combustion Efficiency: environmentally friendly fuel sawdust particles combustion efficiency of more than 80%, high combustion efficiency, no less than coal and natural gas.

2. Good Environmental Protection

(1) Less Ash: the ash is small, generally 1-3, compared with coal, the ash and residual ash after combustion are very small, the utilization rate is greatly improved, and the fuel can be saved. And there is almost no ash residue after combustion, only 1%-5% of the total weight, unlike a large amount of ash residue after coal combustion accounting for about 30-40% of the total weight to clean up, avoiding the waste of human and material resources caused by cleaning coal slag and the secondary environmental pollution caused by random stacking.

(2) Low Emission Of Pollutants: The main components of the flammable gas after cracking during combustion are H₂, CH₄, CmHn, CO, etc. After full combustion, the emission of SO₂, CO, NO, etc., has a very obvious environmental advantage compared with coal.

(3) Renewable Utilization: Environmental protection renewable energy belonging to resource recycling and recycling, mainly using furniture factories, board factories and other scrap materials from the original useless waste processing, with environmental protection and renewable attributes

3. Low Economic Cost

(1) Cost-effective: Compared with fuel, gas, electricity and other energy sources, wood pellet fuel is a more cost-effective energy, which can generally save 50% than fuel and gas, save 80% than electricity, and 10% cheaper than anthracite, in the pursuit of environmental protection and economic conditions, is one of the most cost-effective energy sources.

(2) Low Raw Material cost: the raw material of environmentally friendly fuel sawdust particles can be reused from some waste wood and furniture factory waste, and the cost is low.

4. Ease Of Use

(1) Intelligent Operation: In the professional biomass burner, steam generator and other equipment combustion, generally can be intelligent operation, can effectively control the consumption of fuel, truly scientific control, no waste of energy.

(2) Convenient Storage: high density, convenient storage and transportation, safe and reliable