1. The Working Principle Of  Wet Straw Biomass Pellet Processing Equipment

The main principle of processing straw into biomass pellets is to convert crop waste (such as straw) into a high-density, easily stored and transported solid fuel through a series of physical and chemical processes.

(1)Raw material pretreatment: First collect agricultural waste, such as straw, grass, etc., and then grinding to turn it into straw dust,straw dust usually contains high water, so it needs to be dried to reduce its water content to an appropriate level for subsequent processing

(2)Granulation: This is the most critical step in the whole process. The raw material is fed into a pellet machine and extruded through a mold under high temperature and pressure. Because the straw contains cellulose, hemicellulose and lignin and other components, these components will undergo plastic deformation at high temperatures, so that the particles can be formed in the mold, usually the diameter of the particles is 6-8mm

2. Characteristics Of  Wet Straw Biomass Pellet Processing Equipment

(1)The main pellet machine adopts Zhejiang Huixin widened gear box.     the machine operates more stably and has stronger torsion resistance.

(2)The shell is all made of 304 stainless steel, which has the advantages of high corrosion resistance and long service life.

(3)The automatic refueling machine adopts a new appearance,  It is equipped with a galvanized base underneath.    Corrosion resistance will be stronger。

(4)The dust removal efficiency of the dust collector is high, and the bottom of the dust collector is equipped with a bucket for collecting dust.    After collection, the pressed particles can be reused.

(5)The electrical components in the electrical control are from the well-known brand Schneider.which has the advantages of high stability and high safety

3. Application Scenarios Of  Wet Straw Biomass Pellet Processing Equipment

Processing crop stalks into biomass pellets has a wide range of applications, including but not limited to the following aspects:

(1) Animal husbandry feed

The graining process makes the straw easier to store, transport and feed, and improves the nutritional value and palatability of the feed.

(2) Biomass energy production

Biomass pellet fuel can be used in fireplaces, boilers, biomass power plants and other applications, is an important renewable energy.

Application advantages: Biomass pellet fuel has high combustion efficiency, less pollutants discharged, environmental protection and energy saving. It will help reduce dependence on fossil fuels and promote energy conservation and emission reduction

TONY Brand 2.5-3TPH Wet Straw Line can process wet straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 2.5-3 Ton/Hour

2. Raw materials: Wet straw, including wet corn straw, wet wheat straw, wet cotton straw, wet flax straw, wet beet straw, alfalfa straw and other agricultural straw and grass

3. Moisture: About 30-35%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to wet straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

1. Project Name: Wet Straw Production Line

2. Raw Material: Bales of  Wet Straw

3. Moisture Content of Raw Material: 30-35%

4. Capacity: 2.5-3 TPH

5. Process: Grinding Process - Fine Crushing Process - Dring Process-Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter TPX2500-75kw, Effective Hammer Mill TFD65-75-75KW, Rotary Drum Dryer ,TONY Pellet Machine TYJ760-III-160KW, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.

Straw Cutter	Effective Hammer Mill	Rotary Drum Dryer
1.To Grind Wet Straw Bales Diameter <2200mm Into 60-70mm Wet Straw Pieces 2.Model:TPX2500-75kw-2blades-24hammers*1Set 3.Capacity:1-7Ton/Hour/Set	1.To Crush 60-70mm Wet Straw Pieces Into 8-14mm Wet Straw Dust. 2.Model: TFD65-55-75KW*1Set 3.Capacity:2-3Ton/Hour/Set	1.To Dry The 30-35% Wet Straw Dust Into 10-15% Dried Straw Dust..   2.Model: THGD1.8*12*1Set 3.Capacity:2.5-3Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Semi-automatic Packing Machine
1.To Produce Straw Pellets With a Diameter Of 6-8mm 2.Model: TYJ760-III-160KW*1Set 3.Capacity:2.5-3Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ to 20-30℃ 2.Model:TCN-2*1Set  3.Capacity:2.5-3Ton/Hour	1.Packing Pellets To 15-50KG/Bags. 2.Model: TBF-50*1Set  3.Capacity: 2.5-3Ton/Hour

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.The Customer Chose 1Set Of TONY Galvanized Pellets Cooler With Capacity 2.5-3Ton/Hour

Main Parts:

(1) TONY's new Galvanized Pellets Cooler Seperator With Vibrating Screen.

(2) Cyclone and bags dust collectors.

(3) Fan Blower.

(4) Connect Pipes.

6. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.The Customer Chose 1 Set Of  TONY Brand Semi-Automatic Packing Machine.

Main Parts: 

(1)TONY's new TONY Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo With 1㎥.

(5)Electrical Cabinets.

TONY Detailed Design 3D Layout With Detailed Size For 2.5-3Ton/Hour Wet Straw Line According To Customer Factor Size

1. Project Overview

Processing straw into biomass pellets is an entrepreneurial project with broad development prospects. The project uses crop residues such as corn stalks, wheatgrass, straw and other raw materials to convert into high-density pellet fuel through a series of process steps, which is widely used in civil heating, industrial boilers and power generation.

2. Source And Type Of Raw Materials

The main raw materials include corn stalks, wheat stalks, straw, peanut shells, corn cobs, cotton stalks, soybean stalks, weeds, branches, leaves, sawdust, bark and other solid wastes. These raw materials are not only from a wide range of sources, but also renewable, which is an ideal biomass energy raw materials.

3. Product Use

(1) Domestic Heating and Living Energy: granular fuel has a high utilization rate, is easy to store, and is very suitable for home and commercial use.

(2) Biomass Industrial Boilers: as the main fuel for industrial boilers, it replaces coal and helps to reduce environmental pollution

(3) Power Generation: It can be used as a fuel for thermal power generation, providing an environmentally friendly option for power supply.

(4) Feed: straw, grass and other raw materials can be processed into feed particles, high nutritional value, suitable for livestock consumption

4. Equipment Type And Features

TONY new straw pellet machine: vertical feeding mode, mold static, press wheel rotation, material centrifugal distribution, improve production efficiency. Various models, adapt to different scale of production needs.

TONY granule machine has the characteristics of high molding rate and low energy consumption, which can effectively reduce production costs.

5. Application Scenario: 

Suitable for large, medium and small enterprises and institutions, especially suitable for places that require a large amount of biomass energy.

6. Investment And Income Forecast

(1) Investment Costs: including equipment purchase costs, raw material procurement costs, labor costs, etc., the specific cost varies due to the scale and configuration.

(2) Expected Income: According to market research, the market demand for biomass pellets continues to grow, and the return on investment is high.

7. Environmental Protection And social Benefits

(1) Environmental Benefits

Reduce pollution: The use of biomass pellet fuel instead of coal can significantly reduce air pollutant emissions and improve environmental quality.

Sustainable development: The implementation of the project will help promote the development of renewable energy and achieve the sustainable development goals of energy.

(2) Social Benefits

Employment promotion: The implementation of the project will create a large number of jobs, especially in the collection, processing and marketing of raw materials.

Increase public awareness: By promoting the use of biomass pellet fuel, public awareness of environmental protection and sustainable development can be increased.

Straw pellets have become an important part of modern agriculture and energy fields because of their high efficiency energy density, superior combustion performance, advanced production processes, convenient storage and transportation methods, significant environmental benefits and versatility.

1. Efficient Energy Density

Straw pellets through compression molding, its volume is 1/30~40 of the volume of raw materials, the specific gravity is 10~15 times that of raw materials, the density is 0.8~1.4, and the calorific value can reach 3000~5000 kcal. This efficient energy density makes straw pellets a highly volatile solid fuel suitable for combustion and heating.

2. Excellent Combustion Performance

The combustion temperature of straw pellet fuel is low, the combustion temperature is low and the combustion time is short, the combustion is clean, and the fly ash produced is less. There is no black smoke in the combustion process, and the burnout rate is much higher than that of traditional briquette, and it does not produce the thermal analytic carbon smoke phenomenon that occurs during coal pyrolysis because of insufficient local oxygen supply.

3. Convenient Storage And Transportation

Straw biomass pellets are small in volume, large in density, reduced in storage space, convenient in transportation, and have the characteristics of fire prevention.

4. Significant Environmental Benefits

The use of straw pellets helps to reduce the incineration of agricultural waste and reduce air pollution. At the same time, straw pellets, as a renewable energy source, help reduce dependence on fossil fuels and reduce greenhouse gas emissions.

5. Versatility

In addition to being used as fuel, straw pellets can also be used as livestock feed. After straw processing into pellets, through high temperature and high pressure treatment, sterilization, reduce the incidence of livestock disease. Can avoid the breeding of picky food, nutrition is more comprehensive, straw grass and other raw materials have strong recycling power, can be harvested many times a year, rich in various trace elements and vitamins, become the choice of raising livestock. Straw pellet feed can be stored for 1 to 3 years, avoiding the automatic classification of feed components and reducing environmental pollution.