1. The Working Principle Of Dried Wood Biomass Pellet Processing Equipment

(1)Feeding Principle: mold upward, vertical feed to the granulation chamber, so that the material directly in place

(2)Material Distribution Principle: The mold is stationary, the press roll is rotating, and the material is naturally evenly distributed on the inner surface of the ring mold under the action of centrifugal force and with the help of the rebound action of the two-layer high surround mold.

(3)Forming Principle: Taking TONY wood pellet machine as an example, the extrusion pressure and die friction interaction principle between the ring die and roller group are used to make the material get formed. The processing process of the material does not need to add any additives and binders, wood material has the characteristics of softening, when the temperature reaches a certain value, softening, bonding strength is enhanced, under the action of pressure, the fiber molecular group dislocation, deformation, extension, and the adjacent internal biomass particles are recombined and pressed

2. Characteristics Of Dried Wood Biomass Pellet Processing Equipment

(1) The main machine adopts Zhejiang Huixin widened gear box. the machine operates more stably and has stronger torsion resistance.

(2) The shell is all made of 304 stainless steel, which has the advantages of high corrosion resistance and long service life.

(3) The automatic refueling machine adopts a new appearance, It is equipped with a galvanized base underneath. Corrosion resistance will be stronger.

(4) The dust removal efficiency of the dust collector is high, and the bottom of the dust collector is equipped with a bucket for collecting dust.    After collection,  the pressed particles can be reused.

(5) he electrical components in the electrical control are from the well-known brand Schneider. which has the advantages of high stability and high safety

3. Application Scenarios Of Dried Wood Biomass Pellet 

(1) Domestic Solid Fuel: dried wood pellet fuel has a high utilization rate, is convenient for storage and use, and is hygienic and safe. It can be used for home heating.

(2) The Main Solid Fuel For Industrial Boilers: It can replace raw coal, heavy oil, and gas, reducing air pollution. For every 10,000 tons of biomass fuel burned, it can replace 7,000 tons of standard coal, reduce SO₂ emissions by 165 tons, smoke and dust emissions by 80 tons, and carbon dioxide emissions by 14,400 tons.

(3) Thermal Power Generation: The fuel calorific value can reach 3400 - 6000 kcal.

In simple terms, dried wood biomass pellet fuel can be described as "environmentally friendly", "energy - saving", "renewable", and "with zero carbon emissions". Biomass fuel is the best renewable energy source to replace coal. From the perspectives of cost, energy conservation, and environmental protection, biomass fuel is a better alternative to coal. 

TONY brand 2-2.5 tons/hour dried wood pellet production line, with dry wood as the main raw material, a variety of dry wood, branches, small diameter logs, wood chips and other wood related biomass materials. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources

1. Capacity: 2-2.5 Ton/Hour

2. Raw materials: Dried wood, branches, small - diameter logs, wood shavings, etc.

3. Moisture: Dried type, about 10-15%.

4. Application: All kinds of wood  based biomass materials suitable for pellet production.

Suitable customers: Green energy companies, forestry enterprises, and private wood - processing workshops that have advantages in wood raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: 2-2.5TPH Dried Wood Pellet Production Line

2. Raw Material: Dried wood

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 2-2.5 tons per hour

5. Process: Crushing Process - Fine Crushing Process- Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Wood Chipper TPQ216 - 55KW, Effective Hammer Mill-TFD65*55-45kw,  TONY Pellet Machine TYJ551 - Ⅲ - 132kw, Galvanized Pellets Cooler, Small Packing Machine and Belt Conveyors

How to use the TONY pellet line to make pellets from dry wood?

The process mainly includes the following steps and equipment:

1. Use TONY wood chipper TPQ216 to cut the dry wood with a diameter of less than 25 cm  into  25-55 mm wood chips.

2. Use TONY effective hammer mill to crush larger wood chips of 25-55 mm into 8-14 mm sawdust.

3. Use TONY vertical ring die pellet machine to produce pellets with a diameter of 6-8mm.

4. Use  TONY galvanized  pellet cooler to cool the pellets from 80-90°C to 20-30°C.

5. Use TONY semi-automatic packing machine to pack pellets into 15-50 kg/bags.

For more detailed information and quotations, you can contact TONY.TONY can provide all the above - mentioned products at highly competitive prices and with excellent quality.

Main Machine List

NO

Name

Model

QTY

Brand

1

Wood Chipper

TPQ216

1

TONY

2

Effective Hammer Mill

TFD65-55

1

TONY

3

Pellet Machine

TYJ551-III-132

1

TONY

4

Galvanized Pellets Cooler

TCN-1

1

TONY

5

Semi-automatic Packing Machine

TBF-50

1

TONY

6

All Belt Conveyor

TSP Series

4

TONY

7

EL.Cabinets

TDD

5

TONY

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact Tony For More Details, Including Quotation And Layout.
Wood Chipper Effective Hammer Mill Vertical Ring Die Sawdust Pellet Machine

1.To Grind Wood Logs φ ≤25cm Into 30-40mm Wood Chips.   

2.Model: TPQ216-55KW With 2 Blades*1Set

3.Capacity:4-7Ton/Hour.

1.To Crush 30-40mm Wood Chips Into 8-14mm Sawdust.

2.Model: TFD65*55-45kw*1Set

3.Capacity:2-2.5Ton/Hour/Set

1.To Produce Wood pellets with a diameter of 6-8mm

2.Model: TYJ551-III-132KW*1 Set  

3.Capacity:2-2.5Ton/Hour/Set

4.New 304SS Type

Galvanized  Pellets Cooler Semi-automatic Packing Machine Belt Conveyor

1.To Cool Pellets From 80-90℃ to 20-30℃

2.Model: TCN-1*1Set.

3.Capacity:2-2.5Ton/Hour

1.Packing Pellets To 15-50KG/Bags.

2.Model: TBF-50*1Set

3.Capacity: 2-2.5Ton/Hour

1.Transport Wood Chips,Sawdust,Pellets.  

2.Width: 50cm *4Sets

3.Capacity:Designed With The Whole Line

A.This process is mainly used to grind the dried wood whose diamater is under 25cm without barks into wood chips with size 25-55mm. The finish wood chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.This customer use 1set TONY Brand TPQ216-55kw model with 2 flying blades type:

C.Capacity:4-7Ton/Hour

Main Parts:

(1)TONY's new Wood Chipper.

(2)Feed and unload belt frequency control to prevent card material

(3)Hydraulic system,According to the different thickness of the raw material, it can be adjusted

(4)Electronic control system allows the equipment to be used normally      

Contact TONY for more details with quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 30-40mm wood chips into 8-14mm sawdust.

B.Capacity:2-2.5Ton/Hour. 

C.This customer use 1set TONY effective hammer mill TFD65-55-45KW

Main Parts: 

(1)TONY effective hammer mill.

(2)60Holes Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:2-2.5Ton/Hour/set. 

C.The Customer Chose 1 Sets Of TONY Brand Vertical Ring Die Pellet Machine TYJ551-III-132KW

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine or old type MS pellet machine.

4.Cooling Process:

A.This process is mainly used to To Cool Pellets From 80-90℃ to 20-30℃

B.The Customer Chose 1Set Of TONY Galvanized Pellets Cooler

C.Capacity 2-2.5Ton/Hour                                                      

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3) Fan Blower.

(4)Connect Pipes

5.Packing Process:

A.This process is mainly used to pack wood pellets into 15-50KG/Bags. 

B.The customer chooses 1 set of TONY Semi-Automatic Packing Machine.

Main Parts: 

(1)TONY's new TONY Semi-Automatic Packing Machine.

(2)Sew Machine, buyer can also choose Hot Seal Machine for chosen,to confirm with TONY for the price difference. 

(3).Bags Transportation Conveyors.

(4)Feeding Inlet Silo With 1㎥.

(5)Electrical Cabinets.

TONY Detailed Design 3D Layout With Detailed Size For 2-2.5Ton/Hour Dried Wood Line According To Customer Factor Size

1.Project Background And Significance

Dry wood processing biomass pellet project is an important way to convert waste wood and other biomass resources into efficient energy. This not only helps to reduce environmental pollution, but also makes effective use of renewable resources, which has important environmental and economic significance.

2. Environmental Benefits

By converting waste resources into biomass pellet fuels, dependence on fossil fuels can be reduced, thereby reducing greenhouse gas emissions and mitigating global climate change.

3. Economic Benefits

Biomass pellet fuel has a high calorific value and can be used as an economic alternative to traditional energy sources such as coal, providing a more cost-effective energy solution for businesses and households

4. Market Expansion

With the increase of people's awareness of environmental protection and the increase of demand for clean energy, the market for biomass pellet fuel will further expand, bringing a broader development space for the project

As a biomass fuel, wood pellets have many advantages, making them an excellent substitute for traditional coal and other fuels.

1. Excellent Environmental Performance

The main raw materials of wood pellet fuel are agricultural and forestry wastes, such as branches, wood chips, straw, etc., which are renewable resources and will not cause permanent damage to the environment after use. Compared with coal, the carbon emissions of wood pellet fuel are significantly reduced, carbon dioxide emissions are 97.91% less than coal, sulfur dioxide emissions are 99.15% less than coal, and nitrogen dioxide emissions are 72.09% less than coal. Therefore, the use of wood pellet fuel helps to reduce emissions of greenhouse gases and harmful substances, and has a positive effect on improving air quality.

2. Obvious Economic Benefits

The price of wood pellet fuel is relatively low, and its calorific value is high, usually between 3600-4200 kcal/kg, the use of special biomass heating furnace, thermal efficiency can reach more than 85%. This means that the cost of using wood pellet fuel is lower than coal for the same heat demand. In addition, the combustion efficiency of wood pellet fuel is high, which can greatly improve energy utilization and further reduce operating costs.

3. Resource Recycling

TONY wood pellet machine can process all kinds of wood chips, straw, straw and other waste materials into high energy, high calorific value pellet fuel, to achieve the recycling of resources. This treatment method can not only reduce environmental pollution, but also convert the originally useless waste into valuable energy, improving the overall utilization efficiency of resources.

4. Versatility

Wood pellet fuel can be used not only for heating and industrial boilers, but also as an alternative fuel for power generation in power plants and even in the production of animal feed and organic fertilizers in some cases. This versatility makes wood pellet fuel have a wide range of applications in different fields.

5. Easy To Store And Transport

Wood pellet fuel is compressed and molded to be small and dense, which not only saves storage space, but also reduces transportation costs. At the same time, the granular fuel is easier to automate, improving operational efficiency.

In summary, as a biomass fuel, wood pellets have many advantages such as environmental protection, economy, resource recycling, versatility and easy storage and transportation, and are an ideal fuel choice that meets the requirements of sustainable development.

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