1. The Working Principle Of Dried Wood Biomass Pellet Processing Equipment

(1)Feeding Principle: mold upward, vertical feed to the granulation chamber, so that the material directly in place

(2)Material Distribution Principle: The mold is stationary, the press roll is rotating, and the material is naturally evenly distributed on the inner surface of the ring mold under the action of centrifugal force and with the help of the rebound action of the two-layer high surround mold.

(3)Forming Principle: Taking TONY wood pellet machine as an example, the extrusion pressure and die friction interaction principle between the ring die and roller group are used to make the material get formed. The processing process of the material does not need to add any additives and binders, wood material has the characteristics of softening, when the temperature reaches a certain value, softening, bonding strength is enhanced, under the action of pressure, the fiber molecular group dislocation, deformation, extension, and the adjacent internal biomass particles are recombined and pressed

2. Characteristics Of Dried Wood Biomass Pellet Processing Equipment

(1) The main machine adopts Zhejiang Huixin widened gear box. the machine operates more stably and has stronger torsion resistance.

(2) The shell is all made of 304 stainless steel, which has the advantages of high corrosion resistance and long service life.

(3) The automatic refueling machine adopts a new appearance, It is equipped with a galvanized base underneath. Corrosion resistance will be stronger.

(4) The dust removal efficiency of the dust collector is high, and the bottom of the dust collector is equipped with a bucket for collecting dust.    After collection,  the pressed particles can be reused.

(5) he electrical components in the electrical control are from the well-known brand Schneider. which has the advantages of high stability and high safety

3. Application Scenarios Of Dried Wood Biomass Pellets

(1) Household Heating And Domestic Hot Water Supply

Biomass pellet fuel is widely used in small furnaces, mainly for home heating and domestic hot water supply. This application is more common in the Nordic countries, with the enhancement of environmental awareness and the development of technology, the application of biomass pellet fuel in home heating equipment is expected to be promoted.

(2) Industrial Boilers

Biomass pellet fuel is also widely used in industrial boilers, especially those that originally used coal or other fossil fuels. Biomass pellet fuel can replace coal for generating steam or heating, which not only saves the investment of other fuels and the expenditure of previous waste disposal, but also reduces combustion pollution, so the enthusiasm of enterprises is very high.

(3) Burner And Steam Generator

Biomass pellet fuel can also be used in burners and steam generators. These devices are usually used in industrial production processes that require a lot of heat energy, such as food processing, chemical production, etc. The use of biomass pellet fuel can significantly reduce carbon emissions in these industries and contribute to green production.

(4) Hot Blast Stove

Biomass pellet fuel can also be used in hot blast stoves. Hot blast stoves are often used to dry and heat air. When the equipment uses biomass pellet fuel, it can not only provide efficient heat energy, but also create a comfortable environmental atmosphere

TONY brand 10-12 tons/hour dried wood pellet production line, with dry wood as the main raw material, a variety of dry wood, branches, small diameter logs, wood chips and other wood related biomass materials. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources

1. Capacity: 10-12 Ton/Hour

2. Raw materials: Dried wood, branches, small - diameter logs, wood shavings, etc.

3. Moisture: Dried type, about 10-15%.

4. Application: All kinds of wood  based biomass materials suitable for pellet production.

Suitable customers: Green energy companies, forestry enterprises, and private wood - processing workshops that have advantages in wood raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: 10-12TPH Dried Wood Pellet Production Line

2. Raw Material: Dried wood

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 10-12 tons per hour

5. Process: Crushing Process - Fine Crushing Process- Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1300, Effective Hammer Mill-TFD75*160-160kw,  TONY Pellet Machine TYJ760 - Ⅲ - 160kw, Galvanized Pellets Cooler,Ton Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Comprehensive Chipper	Effective Hammer Mill	Vertical Ring Die Sawdust Pellet Machine
1.To Grind Wood Logs φ ≤25cm Into 30-40mm Wood Chips.    2.Model: TPC1300 With 6 Blades*1set    3.Capacity:10-15Ton/Hour.	1.Crush 30-40mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD75*160--160kw*2sets 3.Capacity:5-6Ton/Hour/Set	1.To Produce Wood pellets with a diameter of 6-8mm 2.Model: TYJ760-III-160KW*4 Sets 3.Capacity:2.5-3Ton/Hour/Set 4.New 304SS Type
Galvanized Pellet Cooler	Ton Packing Machine	Belt Conveyor
1.To Cool Pellets From 80-90℃ to 20-30℃ 2.Model: TCN-4*1set 3.Capacity:10-12Ton/Hour	1.Packing Pellets To 1Ton/Bags. 2.Model: TBD*1Set  3.Capacity: 10-12Ton/Hour	1.Transport Wood Chips,Sawdust,Pellets.   2.Width: 50cm *9Sets 3.Capacity:Designed With The Whole Line

4.Cooling Process:

A.This process is mainly used to To Cool Pellets From 80-90℃ to 20-30℃                                                                      

B.The Customer Chose 1Set Of TONY Galvanized Pellets Cooler 

C.Capacity 10-12Ton/Hour                                                      

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.Packing Process:

A.This process is mainly used to pack wood pellets into 1Ton/Bags. 

B.The customer chooses 1 set of TONY Ton Packing Machine

Main Parts: 

(1)TONY's new TONY Ton Packing Machine. 

(2)Sew Machine, buyer can also choose Hot Seal Machine for chosen,to confirm with TONY for the price difference. 

(3).Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

TONY Detailed Design 3D Layout With Detailed Size For10-12 Ton/Hour Dried Wood Line According To Customer Factor Size

1.Project Background And Significance

Dry wood processing biomass pellet project is an important way to convert waste wood and other biomass resources into efficient energy. This not only helps to reduce environmental pollution, but also makes effective use of renewable resources, which has important environmental and economic significance.

2. Environmental Benefits

By converting waste resources into biomass pellet fuels, dependence on fossil fuels can be reduced, thereby reducing greenhouse gas emissions and mitigating global climate change.

3. Economic Benefits

Biomass pellet fuel has a high calorific value and can be used as an economic alternative to traditional energy sources such as coal, providing a more cost-effective energy solution for businesses and households

4. Market Expansion

With the increase of people's awareness of environmental protection and the increase of demand for clean energy, the market for biomass pellet fuel will further expand, bringing a broader development space for the project

1. Excellent Combustion Performance

(1) High Calorific Value: The calorific value of rosewood pellet fuel is as high as 4500-5000 kcal/kg, which is the highest calorific value variety of biomass fuel, and has obvious advantages in conditions requiring high heat energy.

Easy to catch fire and burn fully: high volatility, easy to catch fire, and can be volatilized into flammable gas and fully burned, which is an advantage that ordinary coal does not have.

(2) High Combustion Efficiency: environmentally friendly fuel sawdust particles combustion efficiency of more than 80%, high combustion efficiency, no less than coal and natural gas.

2. Good Environmental Protection

(1) Less Ash: the ash is small, generally 1-3, compared with coal, the ash and residual ash after combustion are very small, the utilization rate is greatly improved, and the fuel can be saved. And there is almost no ash residue after combustion, only 1%-5% of the total weight, unlike a large amount of ash residue after coal combustion accounting for about 30-40% of the total weight to clean up, avoiding the waste of human and material resources caused by cleaning coal slag and the secondary environmental pollution caused by random stacking.

(2) Low Emission Of Pollutants: The main components of the flammable gas after cracking during combustion are H₂, CH₄, CmHn, CO, etc. After full combustion, the emission of SO₂, CO, NO, etc., has a very obvious environmental advantage compared with coal.

(3) Renewable Utilization: Environmental protection renewable energy belonging to resource recycling and recycling, mainly using furniture factories, board factories and other scrap materials from the original useless waste processing, with environmental protection and renewable attributes

3. Low Economic Cost

(1) Cost-effective: Compared with fuel, gas, electricity and other energy sources, wood pellet fuel is a more cost-effective energy, which can generally save 50% than fuel and gas, save 80% than electricity, and 10% cheaper than anthracite, in the pursuit of environmental protection and economic conditions, is one of the most cost-effective energy sources.

(2) Low Raw Material cost: the raw material of environmentally friendly fuel sawdust particles can be reused from some waste wood and furniture factory waste, and the cost is low.

4. Ease Of  Use

(1) Intelligent Operation: In the professional biomass burner, steam generator and other equipment combustion, generally can be intelligent operation, can effectively control the consumption of fuel, truly scientific control, no waste of energy.

(2) Convenient Storage: high density, convenient storage and transportation, safe and reliable