1. The Working Principle Of  Dried Straw Biomass Pellet Processing Equipment

Dried  straw biomass pellet processing equipment is used to chop and compress bundles or packets of Dried  straw and other biomass raw materials into pellet fuel. Its working principle is to first chop the Dried  straw raw materials through shredders and other pretreatment equipment. Then, it is pressed through the pelletizing machine, and finally, pellet biomass fuel that meets quality standards is produced.

2.The Characteristics Of Dried Straw Biomass Pellet Processing Equipment

(1) Dried  straw biomass pellet processing equipment features high efficiency and low energy consumption. It can rapidly process biomass raw materials like Dried  straw into fuel pellets, significantly improving production efficiency. Since Dried  straw is relatively dry compared to some other biomass, the processing is more straightforward in terms of energy input for achieving the desired pellet form.

(2) The biomass pellet machine has strong material adaptability and is suitable for the molding of various biomass raw materials, including Dried  straw. The pellet machine is equipped with molds of various specifications. According to the characteristics of Dried  straw, such as its fiber structure and thickness, the corresponding mold can be selected for processing, enhancing the adaptability of processing. Dried  straw's relatively uniform texture allows for consistent pellet formation with the right mold selection.

(3) The design of Dried  straw biomass pellet processing equipment is mature. The finished pellets from Dried  straw have stable molding, stable output, and high quality. The dry nature of the straw contributes to more stable pellet quality during the compression process, reducing the likelihood of deformation or breakage.

(4) Biomass pellet processing equipment is simple to operate, easy to use, has a high degree of automation, requires less labor, effectively reduces labor intensity, and improves production. Handling Dried  straw in the processing equipment is relatively easy due to its dry and less cumbersome state compared to wetter biomass materials, which further simplifies the operation process.

3. The Application Scenarios of  Dried Straw Biomass Pellet Processing Equipment

(1) Domestic Solid Fuel: Dried  straw fuel has a high utilization rate, is convenient for storage and use, and is hygienic and safe. It can be used for home heating. The dryness of the straw makes it less likely to mold during storage, ensuring long - term usability.

(2) The Main Solid Fuel For Industrial Boilers: It can replace raw coal, heavy oil, and gas, reducing air pollution. For every 10,000 tons of biomass fuel made from Dried  straw burned, it can replace 7,000 tons of standard coal, reduce SO₂ emissions by 165 tons, smoke and dust emissions by 80 tons, and carbon dioxide emissions by 14,4000 tons. Dried  straw, as a biomass source, has a relatively low sulfur content, which is beneficial for reducing sulfur - dioxide emissions during combustion.

(3) Thermal Power Generation: The fuel calorific value of Dried  straw pellets can reach 3400 - 6000 kcal. Although the calorific value may vary depending on the type of straw and processing conditions, it still provides a viable option for thermal power generation, especially in areas with abundant straw resources.

In simple terms, Dried  straw biomass pellet fuel can be described as "environmentally friendly", "energy - saving", "renewable", and "with zero carbon emissions". Biomass fuel made from Dried  straw is the best renewable energy source to replace coal. From the perspectives of cost, energy conservation, and environmental protection, Dried  straw biomass fuel is a better alternative to coal. 

TONY Brand 5-6 Ton/Hour Dried Straw Manufacturing Plant can take dried straw, along with various types of biomass materials related to agricultural residues. Although dried straw is the main raw material, it can also incorporate materials like dried corn stalks, rice straw, and other similar dry agricultural by - products. After pretreatment and processing, these materials are solidified into high - density dried - straw - based fuel. This fuel serves as an excellent substitute for coal and oil, contributing significantly to energy conservation and emission reduction efforts. Currently, it has found extensive application in agricultural regions with abundant straw resources.

1. Capacity: 5-6Ton/Hour

2. Raw materials: Dried straw, including dried corn straw, dried wheat straw,dried cotton straw,dried flax straw, dried beet straw, alfalfa straw and other agricultural straw and grass

3. Moisture: Dried Type,About 15-20%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to Dried straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

1. Project Name: Dried Straw Production Line

2. Raw Material: Bales Of  Dried Straw

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 4-5 tons per hour

5. Process: Grinding Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter TPX2500-90kw, TFD75-160-160KW, TONY Pellet Machine TYJ760-III-160KW, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Straw Cutter	Effective Hammer Mill	Vertical Ring Die Pellet Machine
1.To Grind Wet Straw Bales Diameter <2200mm Into 60-70mm Wet Straw Pieces 2.Model:TPX2500-90kw-2blades-24hammers*2Sets 3.Capacity:1-7Ton/Hour/Set	1.To Crush 60-70mm Wet Straw Pieces Into 8-14mm Wet Straw Dust. 2.Model: TFD75-160-160KW*1Set 3.Capacity:4-5Ton/Hour/Set	1.To Produce Straw Pellets With a Diameter Of 6-8mm 2.Model: TYJ760-III-160KW*2Sets 3.Capacity:2-2.5Ton/Hour/Set 4.New 304SS Type
Galvanized Cooler Seperator	Semi-automatic Packing Machine	Belt Conveyor
1.To Cool Pellets From 80-90℃ to 20-30℃ 2.Model:TCN-2.5*1Set  3.Capacity:5-6Ton/Hour	1.Packing Pellets To 15-50KG/Bags. 2.Model: TBF-50*1Set  3.Capacity: 5-6Ton/Hour	1.Transport Straw Pieces,Straw Dust,Pellets.   2.Width: 80cm *7Sets 3.Capacity:Designed With The Whole Line

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃                                                                      

B.The Customer Chose 1Set Of TONY Galvanized Pellets Cooler With Capacity 4-5Ton/Hour                                                      

Main Parts:                                                                                                                                   

(1) TONY's new Galvanized Pellets Cooler Seperator With Vibrating Screen.

(2) Cyclone and bags dust collectors.  

(3) Fan Blower.

(4) Connect Pipes.

5. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.The Customer Chose 1 Set Of  TONY Brand Semi-Automatic Packing Machine.

Main Parts: 

(1)TONY's new TONY Semi-Automatic Packing Machine.

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo With 1㎥.

(5)Electrical Cabinets.

TONY Detailed Design 3D Layout With Detailed Size For 5-6Ton/Hour Dried Straw Line According To Cusomer Factor Size

1. With the increasingly severe energy and environmental crisis, biomass energy, as a renewable and clean energy source, has received growing attention. Taking crop straw as an example, its potential for in - depth development is enormous. There are various ways to utilize biomass, and processing biomass into compressed pellet fuel is an advanced approach to biomass utilization. The sulfur content in biomass pellet fuel is less than one - tenth of that in coal. Replacing coal combustion with it can effectively reduce the emission of sulfur dioxide in the atmosphere, and the ash generated after combustion is an excellent natural fertilizer. At present, the gasification combustion of biomass pellets is a clean and environmentally friendly combustion mode, which is of great significance for reducing pollution emissions and protecting the atmospheric environment.

2. Crop straw, as an extremely important resource in agricultural production, is very common in rural areas and exists in huge quantities. For a long time, there has been a lack of good treatment methods for straw. If it is burned on - site, it will cause pollution to the environment. However, choosing straw as the raw material for biomass pellets results in extremely low raw material costs. If there are a large number of straw resources in or around the area, the raw material cost can be almost negligible.

3. Biomass fuel is not only environmentally friendly but also provides an option for the country's energy needs. The market demand for biomass fuel is constantly increasing, and the price of biomass pellet energy made from straw is also rising steadily. For entrepreneurial projects, there is a considerable profit margin. Therefore, using straw to produce biomass pellets has multiple benefits. Besides protecting the environment and helping to solve employment problems, it can also bring considerable economic benefits and ensure the sustainability of energy. 

The processing of straw into biomass pellet fuel has many advantages, not only in environmental protection, economy, promoting social development and improving energy structure has obvious advantages, but also its unique combustion performance. Its main advantages are as follows:

1. High Calorific Value

The calorific value of straw-based biomass pellet fuel after combustion is higher, and its ash content is generally lower than that of some traditional fuels. Although the calorific value may be a little lower than high-quality coal, it burns more thoroughly under normal combustion conditions. In contrast, in practical applications, the overall energy release efficiency of straw pellets can be quite competitive.

2. Excellent Ignition Performance

Straw biomass pellets are easier to ignite than coal. The fiber structure of the straw makes it easier to accept the ignition source, greatly reducing the ignition time required to start the combustion process. This feature makes it more convenient for use in various heating and power generation systems.

3. Less Solid Emissions

The solid emission of straw biomass pellet fuel is much lower than that of coal. The solid residue is mainly net ash, which only accounts for about 0.4% ~ 7.0% of the total weight. Coal combustion, by contrast, produces a complex mixture of ash, alkali, and unburned coal, which accounts for about 25 to 40 percent of the total weight. Reducing solid emissions can not only reduce waste disposal costs, but also reduce environmental pollution.

4. Less Air pollution And Corrosion

The degree of air pollution and equipment corrosion of coal is much greater than that of dry straw biomass pellet fuel. Soot contains a large amount of granular carbon and toxic corrosive gases such as so2 and CO. Straw biomass pellet fuel is mainly composed of organic matter. Its flue gas contains no particulate carbon and very little sulfur dioxide gas. Instead, it mainly releases volatile gases with relatively simple compositions. Its sulfur dioxide and carbon dioxide emissions are almost zero. When burned, the smoke color is less than Ringelmann grade 1. This greatly reduces air pollution and carbon dioxide emissions, and straw biomass pellet fuel is known as a "clean fuel" in the energy field.

5. Save Money And Time

The use of straw pellet fuel for boiler operation is lower in cost and time compared to coal. Since dry straw is a common agricultural by-product, its raw material costs are extremely low. In many rural areas where straw resources are abundant, the cost of obtaining raw materials is almost negligible.

6.Continuous Combustion

The continuous combustion time of straw biomass pellet fuels is typically 8 to 10 times longer than that of soft bulk materials. The granular form of the straw allows for a more stable and continuous state of combustion. This ensures a more reliable energy supply, making it suitable for use in continuously operating energy generation facilities such as small power plants or industrial boilers.