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Project Brief Introduction:

1.Product:Dried Straw Pellet Line

2.Capacity:1.5-2 T/Hour

3.TONY Brand 1.5-2 Ton /Hour Dried Straw Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,TONY Pellet Machine TYJ551-Ⅲ-110KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 230 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

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1. The working principle of dried straw biomass pellet processing equipment

The core principle of dried straw biomass pellet processing equipment is to convert low-moisture dry straw into high-density, easy-to-store solid pellet fuel through raw material pretreatment and high-pressure extrusion molding. The core difference is that it does not require a complicated drying process compared to wet straw equipment.

2. Characteristics of dried straw biomass pellet processing equipment

(1) High-efficiency crushing: The combination of high-speed rotating blades and screens can quickly and effectively crush straw into the required fine particles, thereby improving biomass utilization. 

(2) Versatility: Not only suitable for straw, but also can process other biomass materials such as wood chips, peanut shells, rice husks, etc. This versatility makes it widely used in agriculture, energy and environmental protection industries. 

(3) High energy efficiency: Advanced power systems and energy-saving technologies are usually used to improve energy utilization efficiency, reduce energy consumption, and thus save operating costs. 

(4) High crushing uniformity: It can achieve uniform and fine crushing of biomass straw, making it easier to carry out subsequent fermentation, pressing or processing. 

(5) Automatic control: Many biomass straw crusher equipment is equipped with advanced automatic control systems, which can achieve intelligent operation, easy operation, and improve work efficiency. 

(6) Special materials and processes: The main load-bearing components are made of high-alloy wear-resistant materials, and the life of wearing parts is twice that of similar products.

3. Application scenarios of dried straw biomass pellet processing equipment

(1)Professional pellet fuel plants: These plants produce biomass pellets on a large scale and supply them to the commercial fuel market. These plants typically have large production lines (with a capacity of 5-30 tons/hour) and use straw as their raw material. The products are sold to end-users such as power plants, heating companies, and households.

(2)Distributed energy station support: Some small and medium-sized energy stations (such as rural heating stations and industrial park power plants) have their own pellet processing equipment. They process the biomass feedstock locally and then burn it directly in boilers to generate electricity or heat, reducing transportation costs.

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TONY Brand 1.5-2 TPH Dried Straw Line can process dried straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 1.5-2 Ton/Hour

2. Raw materials: Dried straw, including dried corn straw, dried wheat straw, dried cotton straw, dried flax straw, dried beet straw and other agricultural straw

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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1. Project Name: Dried Straw Production Line

2. Raw Material: Bales of Dried Straw

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 1.5-2 TPH

5. Process: Grinding Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2000-55kw, Effective Hammer Mill- TFD65*55-45kw, TONY Pellet Machine-TYJ551-III-110kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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1.Grinding Process

A.The process is mainly used to grind dried straw within 1.8m in diameter into dried straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2000-55kw models *1set

C.Capacity:1.5-2.5Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

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2.Fine Crushing Process

A. The process is mainly used to crush 60-70mm dried straw pieces into 8-14mm dried straw dust.

B.TONY brand effective hammer mill TFD65*55-45KW*1set

C.Capacity: 1.5-2tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

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3.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ551-Ⅲ-110kw *1set

C. Capacity:1.5-2Ton/Hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:1.5-2 Ton/Hour.

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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5. Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:1.5-2 Ton/Hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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Comprehensive Advantages of the Straw Biomass Pellet Processing Project

1. Efficient Resource Recovery: Turning "waste" into "treasure," increasing the value of straw

The core advantage of this equipment lies in solving the resource utilization problem of straw, converting agricultural waste into marketable energy products.

2. Significant Cost Advantage: Reducing energy and operating costs

The pellet fuel processed by this equipment offers significant cost advantages, both in production and use. Furthermore, the equipment's operating costs are manageable.

3. Environmental Protection and Policy Compatibility:

Conforms to green development guidelines and enjoys preferential policies,The production and application of this equipment fully comply with current environmental protection policies, providing users with additional policy benefits.

4. Easy Storage and Transportation:

Addresses the physical characteristics of straw, which is "bulky and light."The pellet fuel processed by this equipment has physical properties far superior to bulk straw, significantly reducing storage and transportation difficulties.

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1. Environmental characteristics

(1)Low pollution emissions: The sulfur and phosphorus content during combustion is extremely low, and the SO₂ and NOx concentrations in the flue gas are much lower than those of coal. It will not produce acid rain, and the CO₂ emissions are zero (because plants absorb CO₂ during their growth).

(2) Ash utilization: The ash after combustion is rich in organic potassium and can be recycled as a high-efficiency organic fertilizer.

2. Economic benefits

(1)Wide range of raw material sources: Straw is a kind of agricultural and forestry waste, which can produce millions of tons each year. The production cost of pellets is lower than that of traditional fossil fuels.

(2)Substitution benefits: Replacing coal can save about 20% to 30% of fuel costs.

3. Wide range of application scenarios

(1)Industrial application: Widely used in boiler heating, power generation and industrial production, such as textile mills, food factories, etc.

(2)Civil heating and living energy: Straw pellets have high combustion efficiency, are easy to store and use, and are safe and hygienic.

(3)Biomass industrial boilers: As the main fuel for industrial boilers, it replaces coal, heavy oil and natural gas to solve environmental pollution problems.

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