1.图片

Project Brief Introduction:

1.Product:Dried Straw Pellet Line

2.Capacity:0.8-1.2 T/Hour

3.TONY Brand 0.8-1.2 Ton /Hour Dried Straw Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,TONY Pellet Machine TYJ450-Ⅱ-55KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 130 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

图片

图片

1. The working principle of dried straw biomass pellet processing equipment

The dried straw biomass pellet processing equipment uses mechanical extrusion to compress dry straw and other raw materials into high-density pellet fuel without the addition of binders.

The equipment utilizes the compressive force and friction between the pressing wheel and the die to physically deform the dry straw under high pressure, tightly binding it together and ultimately forming it into pellets through the die holes. The raw material can be processed directly without drying, relying on the thermoplastic properties of the lignin under pressure to achieve bonding.

2. Characteristics of dried straw biomass pellet processing equipment

(1)Vertical feeding and centrifugal distribution: The vertical feeding design is used in conjunction with a rotating pressure wheel to achieve uniform material distribution and complete pelletizing in one step.

(2)Dual-mold design reduces costs and increases efficiency: The mold is divided into two layers, upper and lower, and can be used in both directions, improving equipment utilization and reducing production costs.

(3)Ring mold and vertical structure: The ring mold is combined with a vertical layout to enhance heat dissipation and prevent overheating of the material from affecting the molding quality.

(4)Energy consumption and operation optimization: Separate lubrication system: Equipped with a non-stop automatic lubrication device, it reduces maintenance time and extends equipment life.

(5)Low-energy transmission: The equipment uses gear transmission, which increases efficiency by about 20% and reduces noise.

3. Application scenarios of dried straw biomass pellet processing equipment

(1)Industrial boiler fuel: Steam boilers and hot air furnaces in industries such as food processing, textiles, building materials, and chemicals can directly use pellets instead of coal or natural gas. Pellets have a combustion efficiency of over 85% (30% higher than loose straw), and sulfur dioxide emissions are only 1/10 of coal. This can help companies reduce energy costs (40% lower than natural gas) while meeting environmental emission requirements. 

(2)Biomass gasification for power generation/heating: Some large industrial enterprises will be equipped with biomass gasification equipment to gasify dry straw pellets for power generation or to generate high-temperature gas to provide electricity and heat for production workshops, forming an "energy self-sufficient" model. This is particularly suitable for areas with abundant straw resources.

2.图片

TONY Brand 0.8-1.2 TPH Dried Straw Line can process dried straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1.Capacity: 0.8-1.2 Ton/Hour

2.Raw materials: Dried straw, including dried corn straw, dried wheat straw, dried cotton straw, dried flax straw, dried beet straw and other agricultural straw

3.Moisture: About 10-15%

4.Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to straw and related agricultural residues.

5.Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

3.图片

图片

1. Project Name: Dried Straw Production Line

2. Raw Material: Bales of Dried Straw

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 0.8-1.2 TPH

5. Process: Grinding Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX80-22kw, Multifunctional Hammer Mill- TFQ65*55-37kw, TONY Pellet Machine-TYJ450-II-55kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

4.图片

图片

图片

5.图片

图片

图片

图片

图片

图片

5.1图片

图片

1.Grinding Process

A.The process is mainly used to grind dried straw within 1.5m in diameter into dried straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX80-22kw models *1set

C.Capacity:0.8-1.5Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

图片

2.Fine Crushing Process

A. The process is mainly used to crush 60-70mm dried straw pieces into 8-14mm dried straw dust.

B.TONY brand multifunctional hammer mill TFQ65*55-37kw *1set.

C.Capacity: 0.8-1.2 tons/hour.

Main parts:

(1)TONY Multifunctional Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3图片

图片

3.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ450-Ⅱ-55Kw *1set

C. Capacity:0.8-1.2Ton/Hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.4图片

图片

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:0.8-1.2 Ton/Hour.

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.5图片

图片

5. Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:0.8-1.2 Ton/Hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine.

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

6.图片

图片

7.图片

图片

The dried straw biomass pellet project offers resource and environmental advantages.

The project offers significant advantages in resource recycling and environmental compliance, aligning with current green development trends. Recycling is more efficient, making environmental compliance easier to achieve.

1. Higher resource utilization:

100% of the impurities and pellets removed from the pulverized dry straw can be recycled, keeping raw material loss to less than 5%, 50% lower than wet straw projects (which experience a loss rate of approximately 8%-10%). Furthermore, the ash from the pellet combustion can be used as organic fertilizer, completing the "straw-energy-fertilizer" cycle and increasing resource utilization to over 95%.

2. Low environmental compliance costs:

Dust and exhaust emissions are eliminated during the drying process; only a simple bag filter is required to handle dust from the pulverization process. Investment in environmental protection equipment is 60% lower than for wet straw projects, and emission concentrations are more likely to meet emission standards, avoiding the risk of environmental penalties for exceeding standards during the drying process.

8.图片

图片

1. High density, space-saving:

The density is 1.1-1.3g/cm³ (energy pellets) or 0.8-1.0g/cm³ (feed pellets), 10-20 times that of loose straw. One ton of pellets requires only 1-1.5m³ of storage space, saving over 80% in warehouse costs compared to loose straw, making it suitable for users of all sizes.

2. Durable storage and long shelf life:

The compact surface resists moisture absorption and can be stored in a well-ventilated environment for 6-12 months (compared to only 1-2 months for loose straw), preventing mold and deterioration. This facilitates staggered production and use, reducing raw material loss.

3. Easy to transport and low loss:

The pellets are regular and dust-free, resulting in less than 3% transportation loss (compared to 10%-15% for loose straw). They can be transported by ordinary trucks, and the per-ton transportation cost is 40%-60% lower than that of loose straw, making them particularly suitable for cross-regional supply. 4. Easy to operate and low barrier to entry: Energy pellets can be supplied to boilers/stoves through automatic feeding equipment, and feed pellets can be fed directly (without chopping/ensiling). The operation can be completed by one person, saving more than 50% of manpower compared to traditional methods.

9.图片

图片

10.图片

图片

11.图片

图片