1.图片

Project Brief Introduction:

1.Product:Dried Straw Pellet Line

2.Capacity:3-3.5 T/Hour

3.TONY Brand 3-3.5 Ton /Hour Dried Straw Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,TONY Pellet Machine TYJ860-Ⅲ-220KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 475 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

图片

图片

1. The working principle of dried straw biomass pellet processing equipment

Straw biomass pellet processing equipment is used to chop and compress bundled or baled straw and other biomass materials into pellet fuel. The equipment works by first using a crusher to break the straw into small pieces approximately 5 cm in diameter. The crusher then grinds the crushed straw into sawdust with a particle size of 4-14 mm. This sawdust is then pressed and formed in a pelletizer to produce pelletized biomass fuel that meets quality standards.t.

2. Characteristics of dried straw biomass pellet processing equipment

(1)The straw biomass pellet equipment is highly efficient and energy-saving, and can quickly process biomass raw materials into fuel pellets, significantly improving production efficiency.

(2)The equipment has strong adaptability to raw materials and is suitable for processing different types of biomass pellets. The equipment is equipped with a variety of molds, and users can choose the appropriate mold according to different raw materials, which enhances the versatility of the equipment.

(3)The equipment has a mature design, stable pellet quality, stable output, and high product quality.

(4)The equipment is easy to operate, has a high degree of automation, requires less manpower, effectively reduces the labor intensity of workers, and improves production efficiency.

3. Application scenarios of dried straw biomass pellet processing equipment

Core application areas: Biomass energy production and application

The main product after straw processing is straw biomass pellets (or standard pellets after drying). Its core value lies in becoming a clean and renewable energy source that replaces traditional fossil fuels. Therefore, the energy field is the core application scenario of this equipment, including:

(1) Industrial heating/power generation field

Applicable scenarios: production heat (such as boiler heating, drying process) of small and medium-sized factories (such as food processing, textiles, wood processing, chemicals, etc.), power source of small generator sets.

(2) Civil heating/cooking field

Applicable scenarios: winter heating in areas with rich straw resources, family cooking or heating of small commercial places (such as homestays, bathing centers).

(3) Biomass power generation field

Applicable scenarios: fuel pretreatment link of small and medium-sized biomass power plants (installed capacity 10-30MW).

2.图片

TONY Brand 3-3.5 TPH Dried Straw Line can process dried straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 3-3.5 Ton/Hour

2. Raw materials: Dried straw, including dried corn straw, dried wheat straw, dried cotton straw, dried flax straw, dried beet straw and other agricultural straw

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

3.图片

图片

1. Project Name: Dried Straw Production Line

2. Raw Material: Bales of Dried Straw

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 3-3.5 TPH

5. Process: Grinding Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2000-90kw, Effective Hammer Mill- TFD75*100-110kw, TONY Pellet Machine-TYJ860-III-220kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

4.图片

图片

图片

5.图片

图片

图片

图片

图片

图片

5.1图片

图片

1.Grinding Process

A.The process is mainly used to grind dried straw within 1.8m in diameter into dried straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2000-90kw models *1set

C.Capacity:3-4Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

图片

2.Fine Crushing Process

A. The process is mainly used to crush 60-70mm dried straw pieces into 8-14mm dried straw dust.

B.TONY brand effective hammer mill TFD75*100-110KW*1set

C.Capacity: 3-3.5tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3图片

图片

3.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-220kw *1set

C. Capacity:3-3.5Ton/Hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.4图片

图片

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:3-3.5Ton/Hour.

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.5图片

图片

5. Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:3-3.5 Ton/Hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

6.图片

图片

7.图片

图片

The straw biomass pellet project utilizes abundant straw resources, transforming high-moisture, difficult-to-process waste into clean, renewable, and high-value-added biomass pellets. This resource recycling project aims to address straw's solid waste pollution while generating clean energy to replace fossil fuels, achieving a win-win situation for both environmental and economic benefits. The key to the success of the straw biomass pellet project lies in three key aspects:

1. Matching raw materials with production capacity:

Avoiding raw material shortages caused by overcapacity or raw material waste caused by insufficient production capacity;

2. Matching equipment with raw material characteristics:

Using specialized straw pellet equipment can reduce equipment failures;

3. Matching products with market demand:

Customizing product specifications based on the needs of local customers (factories, power plants, and residential applications) ensures stable sales. Furthermore, environmental compliance and cost control (raw materials, labor, and energy consumption are core cost items) must be prioritized. The project leverages policy support to reduce upfront investment, ultimately achieving a win-win situation for both environmental and economic benefits.

8.图片

图片

Core Advantages

1. Environmentally Friendly and Clean:

Sulfur dioxide emissions during combustion are less than 50 mg/m³ and nitrogen oxide emissions are less than 200 mg/m³, significantly lower than coal (sulfur dioxide emissions are approximately 2000 mg/m³), and it complies with the EU EN14961 standard for biomass pellets.

2. High Calorific Value:

With a low calorific value of approximately 16-18 MJ/kg (equivalent to 0.6-0.7 kg of standard coal), it can meet the needs of industrial boilers and residential heating.

3. Low Cost:

Straw is an agricultural and forestry waste product with extremely low raw material costs (available free in some areas, requiring only transportation costs), significantly lower than coal and natural gas.

4. Carbon Sequestration and Emission Reduction:

It is a "carbon-neutral" fuel (the carbon dioxide absorbed during straw growth is balanced by the carbon dioxide released during combustion), helping companies achieve their "dual carbon" goals.

9.图片

图片

10.图片

图片

11.图片

图片