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Project Brief Introduction:

1.Product:Dried Straw Pellet Line

2.Capacity:4-5 T/Hour

3.TONY Brand 4-5 Ton /Hour Dried Straw Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,TONY Pellet Machine TYJ860-Ⅲ-280KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 595 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried straw biomass pellet processing equipment

The core principle of dried straw biomass pellet processing equipment is to convert low-moisture dry straw into high-density, easy-to-store solid pellet fuel through raw material pretreatment and high-pressure extrusion molding. The core difference is that it does not require a complicated drying process compared to wet straw equipment.

2. Characteristics of dried straw biomass pellet processing equipment

(1) Simplified pretreatment process: No drying required, reducing equipment complexity

This is the core feature of dry straw equipment. It is directly adapted to low-moisture raw materials, eliminating the key link of wet straw equipment

(2) High molding stability: Adapting to the characteristics of dry materials, reducing failures

In view of the characteristics of dry straw being brittle and weak in adhesion, the equipment has made targeted optimizations in the molding process to ensure production continuity.

(3) Better energy consumption and cost: Strong long-term operating economy

From equipment operation to later maintenance, the cost advantage of dry straw equipment is more obvious, especially suitable for long-term large-scale production.

(4) Adaptability to large-scale production: High production capacity and automation compatibility

Dry straw equipment is easier to achieve high production capacity and automated control, suitable for large energy companies or centralized processing projects.

3. Application scenarios of dried straw biomass pellet processing equipment

(1) Biomass power plant fuel:

Professional biomass power plants use pellets as one of their main fuels, mixed with wood pellets, rice husk pellets, etc. to generate electricity. Pellets, as a stable supply of fuel, are an important procurement category for power plants.

(2) Distributed power generation:

In remote mountainous areas, rural areas and other areas with weak power grid coverage, small distributed biomass power generation units can use dry straw pellets to generate electricity to meet the electricity needs of local residents or small businesses. Excess electricity can be connected to the nearest grid, realizing a "localized energy cycle."

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TONY Brand 4-5 TPH Dried Straw Line can process dried straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 4-5 Ton/Hour

2. Raw materials: Dried straw, including dried corn straw, dried wheat straw, dried cotton straw, dried flax straw, dried beet straw and other agricultural straw

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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图片

原材料--成品图

1. Project Name: Dried Straw Production Line

2. Raw Material: Bales of Dried Straw

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 4-5 TPH

5. Process: Grinding Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2500-110kw, Effective Hammer Mill- TFD75*132-132kw, TONY Pellet Machine-TYJ860-III-280kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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TTPX2500-110kw旋切机图

1.Grinding Process：

A.The process is mainly used to grind dried straw within 2.2m in diameter into dried straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2500-110kw models *1set

C.Capacity:4-5Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

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高效粉碎机

带锯末图

2.Fine Crushing Process：

A. The process is mainly used to crush 60-70mm dried straw pieces into 8-14mm dried straw dust.

B.TONY brand effective hammer mill TFD75*132-132kw *1set.

C.Capacity: 4-5 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

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颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw *1set

C. Capacity:4-5Ton/Hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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镀锌冷却机+颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:4-5 Ton/Hour.

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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半自动包装机

5. Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:4-5 Ton/Hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 秸秆捆+颗粒 颗粒机

The core significance of the dry straw processing into biomass pellets project lies in achieving the triple value of agricultural waste resource utilization, clean energy substitution, and increased rural economic income. It is not only an effective way to address straw burning pollution, but also a key component in promoting the "dual carbon" goals and rural revitalization.

1. Reducing straw burning pollution: 

Straw burning produces large amounts of pollutants such as PM2.5 and sulfur dioxide, a major source of smog. By processing dry straw into pellet fuel, the project replaces incineration, reducing pollutant emissions by over 90% and improving regional air quality.

2. Promoting clean energy substitution: 

Carbon emissions from burning pellet fuel form part of the "carbon cycle" (strawberry growth absorbs CO₂, combustion releases CO₂, resulting in overall carbon neutrality), making it a viable alternative to fossil fuels such as coal and natural gas.

3. Enhancing the economic value of straw: 

Dry straw, previously discarded as waste or sold at a low price, increases its value by 4-6 times after being processed into pellet fuel, transforming an "idle resource" into a "realizable commodity." 

4. Ensure a diversified energy supply: 

Amid global energy shortages and volatile fossil fuel prices, dry straw pellets, as a renewable energy source, can supplement the gap in traditional energy supply. This is of strategic significance for ensuring national energy security.

5. Promote rural industrial upgrading: 

The project can drive the development of upstream and downstream supply chains, such as straw recycling and transportation, pellet packaging materials, and biomass stove sales, creating a distinctive rural industry with a "raw materials - processing - sales - supporting" model. This will inject new vitality into rural economies and contribute to rural revitalization.

6. Optimize the rural energy structure: 

Traditional rural heating and cooking rely on loose coal and firewood, which are associated with high energy consumption, significant pollution, and low safety. Dry straw pellets burn cleanly and efficiently (30% higher than loose coal), and biomass stoves enable intelligent temperature control, improving the living environment of rural residents and reducing the risk of respiratory diseases caused by winter heating. 7. Promote green agricultural development: The project forms a circular model of "straw recycling - pellet production - agricultural utilization" (for example, the ash after pellet combustion can be used as organic fertilizer raw materials), promoting the transformation of agricultural production from "resource consumption" to "recycling", which is in line with the concept of green agricultural development.

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秸秆图加颗粒图

1. Eliminating pollution from straw burning:

Converting straw, which previously produces PM2.5 and sulfur dioxide, into solid pellets reduces pollutant emissions by over 90%, solving the straw disposal problem at the source and avoiding environmental penalties.

2. Renewable and zero land occupation:

Using agricultural waste as the raw material, there is no need to mine it like coal or oil, nor does it require arable land like grain crops. The straw resource can be recycled annually.

3. Zero waste throughout the entire supply chain:

Pellets produced during production can be recycled, and the ash from combustion/feeding can be used as organic fertilizer. This achieves a resource utilization rate of over 95%, creating a closed loop of "straw - pellets - ash - fertilizer" with no residual waste.

4. Significantly Reduced Storage and Transportation Costs:

With a density of 1.1-1.3g/cm³ (energy pellets) or 0.8-1.0g/cm³ (feed pellets), these pellets are 10-20 times denser than loose straw. One ton of pellets requires only 1-1.5m³ of space, reducing storage costs by 80%. Transportation losses are less than 3% (compared to 10%-15% for loose straw), resulting in a 40%-60% reduction in freight costs.

5. Improved Efficiency and Stability:

Energy pellets boast a combustion efficiency exceeding 85% (compared to 50% for loose straw), a stable calorific value of 15-18MJ/kg, and precise temperature control. Feed pellets also improve palatability (cattle and sheep feed intake increases by 20%-30%) and digestibility by 15%-20%, addressing the inefficiency and instability associated with loose straw.

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绿色地球+原材料+颗粒图

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