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Project Brief Introduction:

1.Product:Dried Straw Pellet Line

2.Capacity:1-1.5 T/Hour

3.TONY Brand 1-1.5 Ton /Hour Dried Straw Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,TONY Pellet Machine TYJ551-Ⅲ-90KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 170 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

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1. The working principle of dried straw biomass pellet processing equipment

The core principle of dried straw biomass pellet processing equipment is to convert low-moisture dry straw into high-density, easy-to-store solid pellet fuel through raw material pretreatment and high-pressure extrusion molding. The core difference is that it does not require a complicated drying process compared to wet straw equipment.

2. Characteristics of dried straw biomass pellet processing equipment

(1)Simplified pretreatment process: No drying required, reducing equipment complexity

This is the core feature of dry straw equipment. It is directly adapted to low-moisture raw materials, eliminating the key link of wet straw equipment

(2)High molding stability: Adapting to the characteristics of dry materials, reducing failures

In view of the characteristics of dry straw being brittle and weak in adhesion, the equipment has made targeted optimizations in the molding process to ensure production continuity.

(3)Better energy consumption and cost: Strong long-term operating economy

From equipment operation to later maintenance, the cost advantage of dry straw equipment is more obvious, especially suitable for long-term large-scale production.

(4)Adaptability to large-scale production: High production capacity and automation compatibility

Dry straw equipment is easier to achieve high production capacity and automated control, suitable for large energy companies or centralized processing projects.

3. Application scenarios of dried straw biomass pellet processing equipment

(1)Civil heating and living energy: Straw biomass pellets can be used as fuel for civil heating and living energy, with high fuel utilization and easy storage. 

(2)Industrial boiler fuel: Straw biomass pellets can be used as the main fuel for industrial boilers, replacing coal and solving environmental pollution problems. 

(3)Power generation fuel: Straw biomass pellets can be used as fuel for thermal power generation, with a calorific value of 3400~6000 kcal. 

(4)Organic granular fertilizer production: Straw biomass pellet machines have now developed into the flower market and are used to make organic granular fertilizer. 

(5)Livestock and poultry feed: Depending on the raw materials, the pellets pressed by the straw pellet machine can be used as biomass fuel or livestock and poultry feed.

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TONY Brand 1-1.5 TPH Dried Straw Line can process dried straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 1-1.5 Ton/Hour

2. Raw materials: Dried straw, including dried corn straw, dried wheat straw, dried cotton straw, dried flax straw, dried beet straw and other agricultural straw

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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1. Project Name: Dried Straw Production Line

2. Raw Material: Bales of Dried Straw

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 1-1.5 TPH

5. Process: Grinding Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX80-22kw, Multifunctional Hammer Mill- TFQ65*55-37kw, TONY Pellet Machine-TYJ551-III-90kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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1.Grinding Process

A.The process is mainly used to grind dried straw within 1.5m in diameter into dried straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX80-22kw models *1set

C.Capacity:0.8-1.5Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

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2.Fine Crushing Process

A. The process is mainly used to crush 60-70mm dried straw pieces into 8-14mm dried straw dust.

B.TONY brand multifunctional hammer mill TFQ65*55-37kw *1set.

C.Capacity: 1-1.5 tons/hour.

Main parts:

(1)TONY Multifunctional Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

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3.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ551-Ⅲ-90kw *1set

C. Capacity:1-1.5Ton/Hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:1-1.5 Ton/Hour.

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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5. Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:1-1.5 Ton/Hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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The core significance of the dry straw processing into biomass pellets project lies in achieving the triple value of agricultural waste resource utilization, clean energy substitution, and increased rural economic income. It is not only an effective way to address straw burning pollution, but also a key component in promoting the "dual carbon" goals and rural revitalization.

1. Reducing straw burning pollution: 

Straw burning produces large amounts of pollutants such as PM2.5 and sulfur dioxide, a major source of smog. By processing dry straw into pellet fuel, the project replaces incineration, reducing pollutant emissions by over 90% and improving regional air quality.

2. Promoting clean energy substitution: 

Carbon emissions from burning pellet fuel form part of the "carbon cycle" (strawberry growth absorbs CO₂, combustion releases CO₂, resulting in overall carbon neutrality), making it a viable alternative to fossil fuels such as coal and natural gas.

3. Enhancing the economic value of straw: 

Dry straw, previously discarded as waste or sold at a low price, increases its value by 4-6 times after being processed into pellet fuel, transforming an "idle resource" into a "realizable commodity." 

4. Ensure a diversified energy supply: 

Amid global energy shortages and volatile fossil fuel prices, dry straw pellets, as a renewable energy source, can supplement the gap in traditional energy supply. This is of strategic significance for ensuring national energy security.

5. Promote rural industrial upgrading: 

The project can drive the development of upstream and downstream supply chains, such as straw recycling and transportation, pellet packaging materials, and biomass stove sales, creating a distinctive rural industry with a "raw materials - processing - sales - supporting" model. This will inject new vitality into rural economies and contribute to rural revitalization.

6. Optimize the rural energy structure: 

Traditional rural heating and cooking rely on loose coal and firewood, which are associated with high energy consumption, significant pollution, and low safety. Dry straw pellets burn cleanly and efficiently (30% higher than loose coal), and biomass stoves enable intelligent temperature control, improving the living environment of rural residents and reducing the risk of respiratory diseases caused by winter heating. 7. Promote green agricultural development: The project forms a circular model of "straw recycling - pellet production - agricultural utilization" (for example, the ash after pellet combustion can be used as organic fertilizer raw materials), promoting the transformation of agricultural production from "resource consumption" to "recycling", which is in line with the concept of green agricultural development.

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Nutritional Advantages of Straw Pellets

1. Significantly Improved Palatability: 

By softening the crude fiber in straw during processing, the roughness of loose straw is eliminated. This increases feed intake by cattle and sheep by 20%-30% compared to feeding them loose straw directly, thus reducing picky eating and waste.

2. Customizable Nutrition: 

The formula can be adjusted based on the growth stage of livestock and poultry (such as calves, fattening cattle, and dairy cows). Soybean meal and bran can be added to increase protein content (from the original 3%-5% in straw to 8%-12%), or minerals and vitamins can be supplemented to address the nutritional monotony of loose straw and meet the needs of diverse livestock breeds.

3. More Efficient Nutrient 

Absorption: After high-pressure extrusion, pelleted feed breaks down the straw fiber structure, making it easier for ruminant microorganisms to break down and digest it. This increases crude fiber digestibility by 15%-20% compared to loose straw, increasing the average daily weight gain of fattening cattle by 0.3-0.5 kg and steadily increasing milk production in dairy cows by 5%-10%.

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