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Project Brief Introduction:

1.Product:Dried Straw Pellet Line

2.Capacity:4-5 T/Hour

3.TONY Brand 4-5 Ton /Hour Dried Straw Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,TONY Pellet Machine TYJ551-Ⅲ-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 560 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried straw biomass pellet processing equipment

Straw biomass pellet processing equipment is used to chop and compress bundled or baled straw and other biomass materials into pellet fuel. The equipment works by first using a crusher to break the straw into small pieces approximately 5 cm in diameter. The crusher then grinds the crushed straw into sawdust with a particle size of 4-14 mm. This sawdust is then pressed and formed in a pelletizer to produce pelletized biomass fuel that meets quality standards.

2. Characteristics of dried straw biomass pellet processing equipment

Pelletizing is the core process, and the equipment design revolves around "utilizing the natural bonding of lignin to ensure pellet density": (1) Ring pelletizer: thick-walled ring die + large-diameter pressure roller. The ring die is made of double-layer wear-resistant alloy steel (wall thickness 15-20mm, ordinary ring die wall thickness 8-12mm), with high die hole finish (Ra≤1.6μm), which can withstand the severe friction of coarse fibers and has a service life of 300-500 hours (ordinary ring die is only 150-200 hours); the pressure roller diameter is increased to 180-220mm (ordinary pressure roller is 120-150mm), with a larger contact area and more uniform extrusion force, avoiding local overload and ring die cracking. (2) Adhesive-free design, relying on frictional heat generation

The equipment precisely controls the gap between the roller and the ring die (0.1-0.3mm) and the rotation speed (200-300r/min), generating a high temperature of 60-90°C in the die hole, which is just enough to soften the lignin (lignin softening point is 50-80°C). This eliminates the need for artificial adhesives such as starch and resin, reducing costs and avoiding the generation of harmful gases (such as formaldehyde) during combustion.

3. Application scenarios of dried straw biomass pellet processing equipment

(1)As a coal replacement: Straw pellets are processed and compressed using specialized machinery to enhance their density, strength, and combustion properties. The combustion reaction primarily occurs on the surface of the pellets, making them a suitable alternative to coal.

(2)Biomass power generation: Straw pellets can also be used for biomass power generation.

(3)As a primary fuel for industrial boilers: Straw pellets can be used as a primary fuel in industrial boilers, replacing coal and addressing environmental pollution.

(4)As feed: Straw pellets can also be used as feed, for example, pellets made from corn straw can be used as livestock feed.

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TONY Brand 4-5 TPH Dried Straw Line can process dried straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 4-5 Ton/Hour

2. Raw materials: Dried straw, including dried corn straw, dried wheat straw, dried cotton straw, dried flax straw, dried beet straw and other agricultural straw

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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图片

原材料--成品图

1. Project Name: Dried Straw Production Line

2. Raw Material: Bales of Dried Straw

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 4-5 TPH

5. Process: Grinding Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2500-110kw, Effective Hammer Mill- TFD75*132-132kw, TONY Pellet Machine-TYJ551-III-132kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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TPX2500-110kw旋切机图

带原材料-成品图

1.Grinding Process

A.The process is mainly used to grind dried straw within 2.2m in diameter into dried straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2500-110kw models *1set

C.Capacity:4-5Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

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高效粉碎机

带锯末图

2.Fine Crushing Process

A. The process is mainly used to crush 60-70mm dried straw pieces into 8-14mm dried straw dust.

B.TONY brand effective hammer mill TFD75*132-132kw *1set.

C.Capacity: 4-5 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

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颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ551-Ⅲ-132kw *2sets

C. Capacity:4-5Ton/Hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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镀锌冷却机+颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:4-5 Ton/Hour.

Main Parts:                                                                                                                                   

(1) TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2) Cyclone and bags dust collectors.  

(3) Fan Blower.

(4) Connect Pipes.

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半自动包装机

5. Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:4-5 Ton/Hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 秸秆捆+颗粒 颗粒机

1. Current Market Demand for Straw Pellets

Currently, straw pellets are not widely used in most parts of my country, primarily due to low market awareness, an imbalance between supply and demand, and immature technology. However, with national policies promoting green and environmentally friendly energy and supporting the industry, market demand for straw pellets is gradually growing. According to Zhilian Data, market demand for straw pellets has reached millions of tons, while supply only accounts for approximately 2% of the national bamboo production, creating a significant supply-demand imbalance.

2. Market Prospects for Straw Pellets

As a renewable fuel, straw pellets offer promising market prospects. First, they align with national policies on environmentally friendly and green energy, resulting in broad market demand. Second, straw pellets have a wide range of uses, including home heating, industrial heating, and power machinery fuel, creating a significant market opportunity. Furthermore, straw pellets have relatively low production and transportation costs, offering significant market advantages. Furthermore, as technology matures and production efficiency and output continue to rise, the competitiveness of straw pellets will continue to improve.

In short, the straw pellet fuel market has broad prospects, and its status will continue to rise with the development of China's economy and changes in the policy environment. Currently, related industry companies need to further strengthen technological research and development, improve product quality, and improve the market supply chain to ensure market prospects and production and sales market share.

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秸秆图加颗粒图

The advantages of straw pellets are primarily reflected in the following aspects:

1.Low cost and abundant supply:

Straw is a 100% natural product, with low cost, abundant supply, and strong market competitiveness.

2.Environmentally friendly and biodegradable:

Straw fiber is harmless and decomposes naturally, without causing harm to the environment, thus meeting the requirements of sustainable development.

3.High calorific value:

With a calorific value of up to 3,600 kcal, straw pellet fuel is an ideal biomass energy source.

4.Wide application:

Straw pellets are widely used in industries such as food, healthcare, mining, metallurgy, petrochemicals, steel, tobacco, and fine chemicals, with a broad market demand.

5.Advanced technology:

Customized equipment can directly crush and dry straw into biomass pellet fuel, meeting the needs of large-scale production.

In summary, the advantages of straw pellets lie not only in their natural and environmentally friendly nature, but also in their high calorific value and wide range of applications. Technological advances have also made large-scale production possible.

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绿色地球+原材料+颗粒图

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