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Project Brief Introduction:

1.Product:Dried Straw Pellet Line

2.Capacity:3T/Hour

3.TONY Brand 3Ton /Hour Dried Straw Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,TONY Pellet Machine TYJ760-Ⅲ-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 400 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

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1. The working principle of dried straw biomass pellet processing equipment

The dry straw pellet processing equipment uses dry straw as raw material. First, the bundled straw is broken into pieces by a crusher and initially crushed. Then, the crushing equipment processes it into sawdust-like raw materials that meet the pelleting requirements. The crushed materials are then extruded into shapes by a biomass pellet machine. Finally, the finished pellets are obtained after cooling and packaging. The entire process converts the originally discarded dry straw into usable pellet fuel, realizing the recycling and reuse of resources.

2. Characteristics of dried straw biomass pellet processing equipment

(1)Durability: In straw pellet machines, the molds and rollers are consumable parts, so the processing equipment must be durable and have a long service life. Users should pay attention to maintenance. Our company uses highly wear-resistant molds and rollers, which have a much longer service life and yield than standard equipment.

(2)High degree of automation: Modern dry straw pellet processing equipment is typically equipped with automated control systems, enabling continuous production, reducing manual intervention, and improving production efficiency and product quality consistency.

(3)Environmental protection and energy saving: With growing environmental awareness, processing equipment should be energy-efficient and emission-reducing to minimize environmental impact.

(4)High adaptability: Processing equipment should be able to adapt to varying raw material characteristics and production scales, demonstrating flexibility and adaptability.

3. Application scenarios of dried straw biomass pellet processing equipment

(1) Boilers in small and medium-sized enterprises: Many small and medium-sized enterprises need to use boilers in their production process. Traditional coal-fired boilers are gradually restricted due to environmental issues. Biomass pellet fuel, as a clean energy, can replace coal for the boilers of these enterprises.

(2) Home heating and hot water systems: With the improvement of environmental awareness and the government's support for clean energy, biomass pellet fuel has also begun to enter the home market. It can be used for home heating and hot water systems, such as fireplaces, heating stoves, etc.

(3) Agriculture and forestry: In the fields of agriculture and forestry, biomass pellet fuel can be used to dry grains, heat greenhouses, etc. In addition, biomass pellet fuel made from crop waste can also help farmers deal with agricultural waste such as straw and reduce environmental pollution.

(4) Industrial production: Some industrial production processes require a lot of heat energy, such as food processing, textiles and other industries. Biomass pellet fuel can be used as a heat energy source for these industries, reducing dependence on traditional fossil fuels.

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TONY Brand 3 TPH Dried Straw Line can process dried straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 3 Ton/Hour

2. Raw materials: Dried straw, including dried corn straw, dried wheat straw, dried cotton straw, dried flax straw, dried beet straw and other agricultural straw

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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1. Project Name: Dried Straw Production Line

2. Raw Material: Bales of Dried Straw

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 3TPH

5. Process: Grinding Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2000-75kw, Effective Hammer Mill- TFD75*100-90kw, TONY Pellet Machine-TYJ760-III-200kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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1.Grinding Process

A.The process is mainly used to grind dried straw within 1.8m in diameter into dried straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2000-75kw models *1set

C.Capacity:2.5-3.5Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

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2.Fine Crushing Process

A. The process is mainly used to crush 60-70mm dried straw pieces into 8-14mm dried straw dust.

B.TONY brand effective hammer mill TFD75*100-90KW*1set

C.Capacity: 3-3.5tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

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3.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-200kw *1set

C. Capacity:3-3.5Ton/Hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:3Ton/Hour.

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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5. Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:2.8-3.2 Ton/Hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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Against the backdrop of intensifying global climate change and accelerating energy transitions, the dry straw biomass pellet project is experiencing unprecedented opportunities. As an innovative project integrating environmental protection and commercialization, it utilizes advanced technology to transform agricultural waste (such as rice straw and corn stalks) into high-density pellet fuel for applications in heating and power generation. This not only addresses the pollution caused by straw burning but also creates economic value, addressing the "dual carbon" goals (carbon peak and carbon neutrality). The dry straw biomass pellet project focuses on directly processing agricultural residues (such as rice and wheat straw) into standardized pellet fuel. Compared to traditional biomass pellets, the "dry straw" process avoids the high energy consumption of the drying process, significantly reducing costs while improving resource utilization. The core of the project is "turning waste into treasure"—converting a polluting source into clean energy.

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1. Clean and environmentally friendly:

The sulfur content is only 1/10 that of coal, and SO₂ and smoke emissions during combustion are far below national standards, with flue gas blackness below Ringelmann Grade 1. The ash content is 7.99%, only 30% of that of coal with the same calorific value.

2. Highly efficient and energy-saving:

After compression, it has a high density, low moisture content (1-3%), and a volatile matter content of 83.61%. It is highly flammable and has minimal heat loss during combustion, making it suitable for retrofitting coal-fired boilers, tea baths, and other equipment.

3. Economical and practical:

Compared to oil and gas, it offers significant operating cost savings. The raw material (straw) is widely available, and after processing, its volume is reduced, saving storage space.

4. Safe and sustainable:

It contains no flammable or explosive components, eliminating the risk of poisoning or explosion during use. The ash from combustion can be used as fertilizer, creating a "planting-fuel-fertilizer" cycle.

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