1.图片

Project Brief Introduction:

1.Product:Dried Straw Pellet Line

2.Capacity:15 T/Hour

3.TONY Brand 15 Ton /Hour Dried Straw Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,TONY Pellet Machine TYJ760-Ⅲ-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 2050 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried straw biomass pellet processing equipment

The principle of dry straw pellet processing equipment is to squeeze dry straw into pellets by physical means. During the pelletizing process, the biomass straw raw material falls vertically from the feed port, and the rotation of the pressing roller makes the material continuously and evenly distributed on the surface of the inner cavity of the mold. Under the rolling of the pressing roller, the powdered material passes through the hole of the mold. In this process, the material is subjected to high pressure and high temperature, which produces physical changes or appropriate chemical changes, prompting the powdered material to form a continuously elongated cylindrical solid body, and then the pellets are cut by the cutting knife and discharged from the discharge port. At this point, the pellet pressing process is completed.

2. Characteristics of dried straw biomass pellet processing equipment

Through optimized structural design and transmission systems, the dry straw pellet processing equipment achieves efficient compaction of difficult-to-bond materials such as rice husks, peanut shells, and tree branches. Its core advantages include vertical feeding for one-step forming, uniform material distribution through rotating rollers while the mold remains stationary, cost-effective efficiency gains from both upper and lower mold sides, and the heat dissipation benefits of the vertical ring mold structure. Furthermore, the equipment utilizes a dedicated lubrication system, enabling automatic lubrication without stopping the machine, enhancing continuous operation.

3. Application scenarios of dried straw biomass pellet processing equipment

(1) Boilers in small and medium-sized enterprises: Many small and medium-sized enterprises need to use boilers in their production process. Traditional coal-fired boilers are gradually restricted due to environmental issues. Biomass pellet fuel, as a clean energy, can replace coal for the boilers of these enterprises.

(2) Home heating and hot water systems: With the improvement of environmental awareness and the government's support for clean energy, biomass pellet fuel has also begun to enter the home market. It can be used for home heating and hot water systems, such as fireplaces, heating stoves, etc.

(3) Agriculture and forestry: In the fields of agriculture and forestry, biomass pellet fuel can be used to dry grains, heat greenhouses, etc. In addition, biomass pellet fuel made from crop waste can also help farmers deal with agricultural waste such as straw and reduce environmental pollution.

(4) Industrial production: Some industrial production processes require a lot of heat energy, such as food processing, textiles and other industries. Biomass pellet fuel can be used as a heat energy source for these industries, reducing dependence on traditional fossil fuels.

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TONY Brand 15 TPH Dried Straw Line can process dried straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 15 Ton/Hour

2. Raw materials: Dried straw, including dried corn straw, dried wheat straw, dried cotton straw, dried flax straw, dried beet straw and other agricultural straw

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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图片

原材料--成品图

1. Project Name: Dried Straw Production Line

2. Raw Material: Bales of Dried Straw

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 15TPH

5. Process: Grinding Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2500-132kw, Effective Hammer Mill- TFD85*250-250kw, TONY Pellet Machine-TYJ760-III-200kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

TPX2500-132kw旋切机图

带原材料-成品图

1.Grinding Process：

A.The process is mainly used to grind dried straw within 2.2m in diameter into dried straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2500-132kw models *3sets

C.Capacity:4.5-5Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

高效粉碎机

带锯末图

2.Fine Crushing Process：

A. The process is mainly used to crush 60-70mm dried straw pieces into 8-14mm dried straw dust.

B.TONY brand effective hammer mill TFD85*250-250kw *2sets.

C.Capacity: 14-16 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3图片

颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-200kw *5sets

C. Capacity:15Ton/Hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.4图片

镀锌冷却机+颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:15 Ton/Hour.

Main Parts:

(1)TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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吨包机

5. Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.TONY brand ton packing machine*1set

C.Capacity: 15Ton/Hour

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产案例图

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图 秸秆捆+颗粒 颗粒机

Against the backdrop of intensifying global climate change and accelerating energy transitions, the dry straw biomass pellet project is experiencing unprecedented opportunities. As an innovative project integrating environmental protection and commercialization, it utilizes advanced technology to transform agricultural waste (such as rice straw and corn stalks) into high-density pellet fuel for applications in heating and power generation. This not only addresses the pollution caused by straw burning but also creates economic value, addressing the "dual carbon" goals (carbon peak and carbon neutrality). The dry straw biomass pellet project focuses on directly processing agricultural residues (such as rice and wheat straw) into standardized pellet fuel. Compared to traditional biomass pellets, the "dry straw" process avoids the high energy consumption of the drying process, significantly reducing costs while improving resource utilization. The core of the project is "turning waste into treasure"—converting a polluting source into clean energy.

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秸秆图加颗粒图

1. Renewable Energy

Straw is a green plant and a renewable energy source. It uses solar energy through photosynthesis to convert CO₂ and water into biomass. When burned, straw releases CO₂ and water. Biomass is renewable as long as there is sunlight. Theoretically, biomass energy can achieve zero CO₂ emissions, significantly contributing to climate change control. Biomass raw materials such as straw and rice husks can be processed into high-calorie, high-density pellet fuels, which can be used to replace fossil fuels such as coal and oil, and are internationally recognized as clean energy. Biomass fuels themselves contain extremely low sulfur content, less than 1/10 of that of coal, and produce very little SO₂. They are a natural, renewable energy source that is inexhaustible and suitable for my country's sustainable development strategy.

2. Low-Pollution Fuel

Pellets made primarily from straw are low-pollution. According to tests conducted by the Boiler Product Performance and Quality Supervision and Inspection Station, this fuel has an ash content of 7.99%, a sulfur content of 0.07%, and a combustible volatile matter content of 83.61%. This represents a 70% reduction in ash content compared to coals of similar low calorific value, and approximately 90% reduction in sulfur content compared to low-sulfur coal (1%). Furthermore, tests conducted on boilers burning straw fuel revealed SO₂ emissions of only 32 m³/m³ and smoke dust levels of less than 50 mg/m³. Furthermore, because straw fuel has an oxygen content three to four times greater than coal and contains fewer heavy hydrocarbons, it burns efficiently, achieving a flue gas blackness below Ringelmann Grade 1.

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绿色地球+原材料+颗粒图

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How To Order One Set TONY Pellet Line That Belongs To You? Please Refer To The Following Professional Suggestions.TONY Can Always Supply You The High Quality Products With Excellent Service.

1. Pls confirm what is your raw material first?

Raw material of  TONY pellet machine can be all kinds of biomass which can be burned directly.

2. Pls confirm what is the size of your raw material?

If your raw material is wood log or wood pallets which size is big,then you will need wood chipper.

If your raw material is wood chips then you will need the hammer mill.

3. ls your raw material wet or dried?

The best raw material before pellet machine should be 6-14mm sawdust with moisture 10-15%,If your raw material is dried,then you will also need the dryer.

4. After that ,pls confirm what is the capacity do you need per hour for the finished pellets?

TONY can supply pellet production line from 0.8T/Hour up to 100T/Hour

5. Will you need the pellets cooler?

The temperature after the pellet machine will be about 70-80℃,it is better to use pellets cooler to cool down pellets  from 80℃ to 20-30℃ for quality pellets

6. Will you need the pellets packing machine?

We have 15-50KG/Bag packing machine and also ton packing machine for your choose

7. Will you need the automatic pellet production line?

If you need the full automatic pellet production line,you will need storage bin for each process which will add your  total cost for sure.

8. Does TONY pellet line has in stock?

As different customer has different raw materials, the ring die has to be customized according to customer needs.

9. What is the final pellets size can TONY pellet line be made?

The finished pellets diameter can be 6-12 mm by changing different hole size ring die,and length will be 1-6 cm which  can be adjustable by the cutting knife.

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公司展会图