1.图片

Project Brief Introduction:

1.Product:Dried Straw Pellet Line

2.Capacity:9-10.5 T/Hour

3.TONY Brand 9-10.5 Ton /Hour Dried Straw Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,TONY Pellet Machine TYJ860-Ⅲ-220KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1370 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried straw biomass pellet processing equipment

Straw biomass pellet processing equipment transforms straw (such as corn straw and wheat straw) into high-density, regularly shaped biomass pellet fuel through a series of physical processes. This process relies on mechanical compression and the natural bonding of lignin, eliminating the need for additional adhesives. The straw biomass pellet processing process can be summarized as follows: raw material pretreatment (crushing and pulverization) → extrusion molding → post-processing. Because the raw material is "straw" (typically with a moisture content of 10%-15%), deep drying is required. The process focuses on densifying the material through mechanical force and utilizing the heat generated during processing to activate the bonding properties of lignin, ultimately forming stable pellets.

2. Characteristics of dried straw biomass pellet processing equipment

(1). Wide Raw Material Compatibility

It can process not only dry straw but also a variety of biomass materials, such as rice husks, sawdust, and peanut shells. Only fine-tuning of the crushing and pelletizing parameters is required based on the hardness of the raw material.

(2). Outstanding Automation and Continuity

The ring die pelletizing line automates the entire process from crushing to pelletizing to cooling and screening, reducing manual intervention and allowing a single person to monitor the entire production line.

The equipment offers high operational stability and can operate continuously for 8-12 hours, meeting the needs of industrial mass production and avoiding the efficiency loss caused by frequent downtime.

(3). Environmentally Friendly and Energy-Saving

The production process uses no chemical additives, relying solely on the straw's own lignin for bonding. The finished pellets emit no harmful gases during combustion, meeting environmental standards.

(4). Controllable Forming Efficiency and Quality

The pelletizer can control pellet density and hardness by adjusting the roller pressure and die hole parameters, ensuring that the finished pellets are resistant to breakage and easy to store and transport.

3. Application scenarios of dried straw biomass pellet processing equipment

The application of straw pellet processing equipment is primarily concentrated in the energy, agriculture, environmental protection, and industrial sectors. The following are its core application scenarios and advantages:

(1) Biomass Energy Production

Power Generation and Heating: Straw pellets, as a clean fuel, can replace coal in power plants or district heating systems, reducing carbon emissions.

Home Energy: Small pellet stoves are suitable for rural households, meeting daily cooking and heating needs.

(2) Resource Utilization of Agricultural Waste

Reducing Incineration Pollution: Converting straw into high-density pellets avoids air pollution caused by open-air burning.

Improving Soil Fertility: Processing residues can be returned to the fields as organic fertilizer, improving soil structure.

(3)Livestock Feed Additive

Nutritional Supplement: Compressed straw pellets increase digestibility and can be added to cattle and sheep feed to supplement fiber and energy.

Cost Optimization: Reduce dependence on traditional feed (such as corn straw) and reduce livestock costs.

(4) Industrial Fuel

Industrial Boiler Fuel: Pellets have high combustion efficiency and are suitable for industrial boilers in industries such as ceramics and textiles. 5. Environmental Protection and Circular Economy

Carbon Neutral Contribution: The CO₂ released by burning straw pellets is roughly balanced by the CO₂ absorbed by plant growth, meeting low-carbon goals.

Extension of the Industrial Chain: Promoting an integrated "straw collection, processing, and sales" model will create employment opportunities in rural areas.

2.图片

TONY Brand 9-10.5 TPH Dried Straw Line can process dried straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 9-10.5 Ton/Hour

2. Raw materials: Dried straw, including dried corn straw, dried wheat straw, dried cotton straw, dried flax straw, dried beet straw and other agricultural straw

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

3.图片

图片

原材料--成品图

1. Project Name: Dried Straw Production Line

2. Raw Material: Bales of Dried Straw

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 9-10.5 TPH

5. Process: Grinding Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2000-90kw, Effective Hammer Mill- TFD75*132-132kw, TONY Pellet Machine-TYJ860-III-220kw, Galvanized Pellets Cooler,  Double Packing Machine and Belt Conveyors

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流程图1

流程图.

5.图片

原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

TPX2000-90kw旋切机图

带原材料-成品图

1.Grinding Process：

A.The process is mainly used to grind dried straw within 1.8m in diameter into dried straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2000-90kw models *3sets

C.Capacity:3-4Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

高效粉碎机

带锯末图

2.Fine Crushing Process：

A. The process is mainly used to crush 60-70mm dried straw pieces into 8-14mm dried straw dust.

B.TONY brand effective hammer mill TFD75*132-132kw *1set.

C.Capacity: 9-10.5tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3图片

颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-220kw *3sets

C. Capacity:9-10.5Ton/Hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.4图片

镀锌冷却机+颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:9-10.5 Ton/Hour.

Main Parts:

(1) TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2) Cyclone and bags dust collectors.  

(3) Fan Blower.

(4) Connect Pipes.

5.5图片

双胞包装机

5. Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.TONY brand double packing machine* 1set.

C.Capacity:9-10.5 Ton/Hour.

Main Parts: 

(1)TONY's New Double Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 秸秆捆+颗粒 颗粒机

The core significance of the dry straw biomass pellet project lies in achieving the triple benefits of agricultural waste resource utilization, clean energy substitution, and increased income for farmers. This is not only an effective way to address the pollution caused by straw burning, but also a crucial component in advancing the "dual carbon" goals and rural revitalization.

1.Reducing Straw Burning Pollution:

Straw burning produces large amounts of pollutants such as PM2.5 and sulfur dioxide, a major source of smog. This project processes dry straw into pellet fuel, replacing incineration, reducing pollutant emissions by over 90% and improving regional air quality.

2.Promoting Clean Energy Substitution:

Carbon emissions from burning pellet fuel form part of the "carbon cycle" (strawberries absorb CO2 during growth and release it during combustion, ultimately achieving overall carbon neutrality), making it a viable alternative to fossil fuels such as coal and natural gas.

3.Enhancing the Economic Value of Straw:

Dry straw, previously discarded or sold at low prices, can be processed into pellet fuel to increase its value by 4-6 times, transforming an "idle resource" into a "cashable commodity." 

4.Ensure Diversified Energy Supply:

Against the backdrop of global energy shortages and volatile fossil fuel prices, dry straw pellets, as a renewable energy source, can fill the gap in traditional energy supply and are of strategic significance for ensuring national energy security.

5.Promote Rural Industrial Upgrading:

The project will drive the development of upstream and downstream industrial chains, including straw recycling and transportation, pellet packaging materials, and biomass stove sales. This will create a distinctive rural industry encompassing "raw materials - processing - sales - supporting services," injecting new vitality into the rural economy and contributing to rural revitalization.

8.图片

秸秆图加颗粒图

The main advantages of straw pellets include environmental protection, economy and sustainability.

As a biomass fuel, straw pellets have many advantages, especially in terms of environmental and economic benefits.

1.Straw pellets have significant environmental advantages.

Straw is a renewable resource derived from agricultural waste. The use of straw pellets can reduce dependence on fossil fuels and greenhouse gas emissions. In addition, the ash produced by burning straw pellets can be used as high-quality organic fertilizer, further promoting the sustainable development of agriculture.

2.Straw pellets have economic advantages.

Straw pellets are relatively cheap, costing about 700 to 800 yuan per ton, which is lower than the cost of traditional coal. This makes straw pellets competitive in the fuel market, especially in the context of rising energy costs today, it is a more economical alternative.

3.Straw pellets have sustainability advantages.

As a source of crops with short growth cycles and agricultural and forestry waste, straw pellets can achieve long-term stable supply, help reduce dependence on limited resources, and promote the development of a circular economy.

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绿色地球+原材料+颗粒图

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How To Order One Set TONY Pellet Line That Belongs To You? Please Refer To The Following Professional Suggestions.TONY Can Always Supply You The High Quality Products With Excellent Service.

1. Pls confirm what is your raw material first?

Raw material of  TONY pellet machine can be all kinds of biomass which can be burned directly.

2. Pls confirm what is the size of your raw material?

If your raw material is wood log or wood pallets which size is big,then you will need wood chipper.

If your raw material is wood chips then you will need the hammer mill.

3. ls your raw material wet or dried?

The best raw material before pellet machine should be 6-14mm sawdust with moisture 10-15%,If your raw material is dried,then you will also need the dryer.

4. After that ,pls confirm what is the capacity do you need per hour for the finished pellets?

TONY can supply pellet production line from 0.8T/Hour up to 100T/Hour

5. Will you need the pellets cooler?

The temperature after the pellet machine will be about 70-80℃,it is better to use pellets cooler to cool down pellets  from 80℃ to 20-30℃ for quality pellets

6. Will you need the pellets packing machine?

We have 15-50KG/Bag packing machine and also ton packing machine for your choose

7. Will you need the automatic pellet production line?

If you need the full automatic pellet production line,you will need storage bin for each process which will add your  total cost for sure.

8. Does TONY pellet line has in stock?

As different customer has different raw materials, the ring die has to be customized according to customer needs.

9. What is the final pellets size can TONY pellet line be made?

The finished pellets diameter can be 6-12 mm by changing different hole size ring die,and length will be 1-6 cm which  can be adjustable by the cutting knife.

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客户参观图