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Project Brief Introduction:

1.Product:Dried Straw Pellet Line

2.Capacity:9 T/Hour

3.TONY Brand 9 Ton /Hour Dried Straw Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,TONY Pellet Machine TYJ760-Ⅲ-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1270 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried straw biomass pellet processing equipment

The dried straw biomass pellet processing equipment uses mechanical extrusion to compress dry straw and other raw materials into high-density pellet fuel without the addition of binders.

The equipment utilizes the compressive force and friction between the pressing wheel and the die to physically deform the dry straw under high pressure, tightly binding it together and ultimately forming it into pellets through the die holes. The raw material can be processed directly without drying, relying on the thermoplastic properties of the lignin under pressure to achieve bonding.

2. Characteristics of dried straw biomass pellet processing equipment

(1) Vertical feeding and centrifugal distribution: The vertical feeding design is used in conjunction with a rotating pressure wheel to achieve uniform material distribution and complete pelletizing in one step.

(2) Dual-mold design reduces costs and increases efficiency: The mold is divided into two layers, upper and lower, and can be used in both directions, improving equipment utilization and reducing production costs.

(3) Ring mold and vertical structure: The ring mold is combined with a vertical layout to enhance heat dissipation and prevent overheating of the material from affecting the molding quality.

(4) Energy consumption and operation optimization: Separate lubrication system: Equipped with a non-stop automatic lubrication device, it reduces maintenance time and extends equipment life.

(5) Low-energy transmission: The equipment uses gear transmission, which increases efficiency by about 20% and reduces noise.

3. Application scenarios of dried straw biomass pellet processing equipment

(1) Industrial boiler fuel: Steam boilers and hot air furnaces in industries such as food processing, textiles, building materials, and chemicals can directly use pellets instead of coal or natural gas. Pellets have a combustion efficiency of over 85% (30% higher than loose straw), and sulfur dioxide emissions are only 1/10 of coal. This can help companies reduce energy costs (40% lower than natural gas) while meeting environmental emission requirements. 

(2) Biomass gasification for power generation/heating: Some large industrial enterprises will be equipped with biomass gasification equipment to gasify dry straw pellets for power generation or to generate high-temperature gas to provide electricity and heat for production workshops, forming an "energy self-sufficient" model. This is particularly suitable for areas with abundant straw resources.

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TONY Brand 9 TPH Dried Straw Line can process dried straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 9 Ton/Hour

2. Raw materials: Dried straw, including dried corn straw, dried wheat straw, dried cotton straw, dried flax straw, dried beet straw and other agricultural straw

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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原材料--成品图

1. Project Name: Dried Straw Production Line

2. Raw Material: Bales of Dried Straw

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 9 TPH

5. Process: Grinding Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2000-90kw, Effective Hammer Mill- TFD75*132-132kw, TONY Pellet Machine-TYJ760-III-200kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

TPX2000-90kw旋切机图

带原材料-成品图

1.Grinding Process:

A.The process is mainly used to grind dried straw within 1.8m in diameter into dried straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2000-90kw models *3sets

C.Capacity:3-4Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

高效粉碎机

带锯末图

2.Fine Crushing Process:

A. The process is mainly used to crush 60-70mm dried straw pieces into 8-14mm dried straw dust.

B.TONY brand effective hammer mill TFD75*132-132kw *2sets.

C.Capacity: 9 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3图片

颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-200kw *3sets

C. Capacity:9Ton/Hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.4图片

镀锌冷却机+颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:9 Ton/Hour.

Main Parts:

(1)TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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双胞包装机

5. Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.TONY brand double packing machine* 1set.

C.Capacity:9 Ton/Hour.

Main Parts: 

(1)TONY's New Double Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 秸秆捆+颗粒 颗粒机

Market and Policy Advantages of Dry Straw Biomass Pellets

This project offers greater flexibility in market integration and policy adaptability, enabling rapid response to diverse customer needs while enjoying stable policy benefits. It caters to a wide range of needs, enjoys clear policy support, and offers lower risk.

1. Broad Market Applicability: 

Dry straw pellets offer more stable quality (controllable moisture and density), making them suitable for supplying high-quality biomass power plants and industrial boilers, as well as rural residential heating through bagged retail. This product has a broader customer base than wet straw projects and offers greater resilience to market fluctuations.

2. Easier Access to Policy Subsidies: 

This project, designated as a key "Straw Comprehensive Utilization" and "Renewable Energy" project, enjoys the same policy support as wet straw projects, including equipment purchase and production subsidies. Some regions offer additional support for dry straw projects because they are more energy-efficient and require no drying process, resulting in a higher subsidy approval rate. 3. Low risk in raw material supply: Dry straw has a wider range of sources (natural drying by farmers, surplus from grain stations, and recycling by agricultural machinery cooperatives) and can be stored across seasons, thus avoiding the problem of wet straw being "oversupply in the peak season and shortage in the off-season." The raw material supply stability is 40% higher than that of wet straw projects, ensuring full-load operation of the production line year-round.

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秸秆图加颗粒图

Economic Advantages of Straw Pellet Feed

From raw material cost to resource utilization, pellet feed offers significant economic advantages, meeting the current core demand of the livestock industry for "cost reduction and efficiency improvement."

1. Low Raw Material Cost: 

The raw material is agricultural straw waste, which, after being processed into pellets, commands a high price. While higher than loose straw, after factoring in storage, transportation, and waste costs, the actual cost per ton of feed is 10%-15% lower than silage and 30%-40% lower than complete concentrate feed.

2. Resource Recycling: 

Transforming straw, which would otherwise be burned or discarded, into high-value feed not only addresses the pollution problem of straw burning but also provides a low-cost feed source for the livestock industry, achieving a circular economy of "agricultural waste - feed - livestock and poultry farming - manure return to farmland," in line with the development of green agriculture.

3. Strong Resilience to Market Fluctuations: 

Unaffected by seasonal shortages of fresh grass (such as the scarcity and high prices of fresh grass in winter), pellet feed offers a stable year-round supply, preventing delays in livestock and poultry market entry or surges in breeding costs due to feed shortages, thereby ensuring stable farm operations.

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绿色地球+原材料+颗粒图

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How To Order One Set TONY Pellet Line That Belongs To You? Please Refer To The Following Professional Suggestions.TONY Can Always Supply You The High Quality Products With Excellent Service.

1. Pls confirm what is your raw material first?

Raw material of  TONY pellet machine can be all kinds of biomass which can be burned directly.

2. Pls confirm what is the size of your raw material?

If your raw material is wood log or wood pallets which size is big,then you will need wood chipper.

If your raw material is wood chips then you will need the hammer mill.

3. ls your raw material wet or dried?

The best raw material before pellet machine should be 6-14mm sawdust with moisture 10-15%,If your raw material is dried,then you will also need the dryer.

4. After that ,pls confirm what is the capacity do you need per hour for the finished pellets?

TONY can supply pellet production line from 0.8T/Hour up to 100T/Hour

5. Will you need the pellets cooler?

The temperature after the pellet machine will be about 70-80℃,it is better to use pellets cooler to cool down pellets  from 80℃ to 20-30℃ for quality pellets

6. Will you need the pellets packing machine?

We have 15-50KG/Bag packing machine and also ton packing machine for your choose

7. Will you need the automatic pellet production line?

If you need the full automatic pellet production line,you will need storage bin for each process which will add your  total cost for sure.

8. Does TONY pellet line has in stock?

As different customer has different raw materials, the ring die has to be customized according to customer needs.

9. What is the final pellets size can TONY pellet line be made?

The finished pellets diameter can be 6-12 mm by changing different hole size ring die,and length will be 1-6 cm which  can be adjustable by the cutting knife.

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公司认证图