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1.Product:Dried Straw Pellet Line

2.Capacity:8.5-9.5 T/Hour

3.TONY Brand 8.5-9.5 Ton /Hour Dried Straw Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,TONY Pellet Machine TYJ760-Ⅲ-185KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1250 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried straw biomass pellet processing equipment

The core principle of straw pellet processing equipment (such as wood chip pellet machines) is to convert biomass feedstock into high-density pellet fuel through mechanical compression. The basic process involves three steps: feedstock pretreatment (crushing and grinding), mechanical compression, and finished product processing (cooling and packaging). For example, in a ring die pellet machine, a motor connected to a reducer via a coupling drives the ring die. The feedstock enters the compression zone under the influence of gravity, where compression rollers squeeze the material into the ring die holes. After the pellets are formed in the die, they are cut into pellets of fixed length by a cutter.

2. Characteristics of dried straw biomass pellet processing equipment

(1) Full-process integration capability: Crushing and pelletizing equipment forms a continuous production line, covering the crushing, grinding, pelletizing, cooling and other links of raw materials. It is suitable for the production of biomass pellets from a variety of biomass raw materials such as bamboo, straw, sawdust, and bagasse. The finished products can be used in power generation, artificial boards, papermaking and other fields.

(2) Environmental protection and economy: By processing waste such as straw and rice straw, resource waste is reduced. Pellet fuel has high combustion efficiency and low smoke, which is in line with the trend of energy conservation and environmental protection. The equipment is easy to operate and has low maintenance costs, making it suitable for large-scale production or individual operations.

(3) Application scenarios and industry adaptability: The processed straw pellets can be used as biomass fuel for home heating, industrial boilers or biomass power plants; the crushed straw can also be directly used to produce feed, realizing the diversified utilization of raw materials.

3. Application scenarios of dried straw biomass pellet processing equipment

(1) Small and medium-sized industrial enterprises: including factories in industries such as food processing, textiles, chemicals, and building materials that require stable heat supply. The production processes of these enterprises (such as food drying, textile printing and dyeing heating, building materials maintenance, etc.) require continuous consumption of heat energy. Although the calorific value of straw (14-18MJ/kg) is lower than that of coal, its carbon emissions are only one-tenth of fossil fuels, and its sulfur and nitrogen emissions are extremely low, which meets the requirements of environmental protection policies. Enterprises can introduce equipment (or purchase pellets from surrounding processing points) and use pellets as boiler fuel to reduce dependence on natural gas and coal and control energy costs.

(2) Biomass energy-related places: including small and medium-sized biomass power plants, biomass heating stations, etc. Biomass power plants require fuel with "regular shape and stable moisture content" (bulk material transportation efficiency is low and combustion is unstable). Straw pellet processing equipment can process purchased wet straw raw materials into pellet fuel. Some equipment is also equipped with drying equipment to reduce the moisture content of the raw materials to 10%-15%, meeting the power plant's requirements for fuel calorific value and combustion efficiency; biomass heating stations (serving industrial parks and township centralized heating) can directly use wet straw pellets as a heat source to provide clean heating for surrounding users.

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TONY Brand 8.5-9.5 TPH Dried Straw Line can process dried straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 8.5-9.5 Ton/Hour

2. Raw materials: Dried straw, including dried corn straw, dried wheat straw, dried cotton straw, dried flax straw, dried beet straw and other agricultural straw

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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图片

原材料--成品图

1. Project Name: Dried Straw Production Line

2. Raw Material: Bales of Dried Straw

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 8.5-9.5 TPH

5. Process: Grinding Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2000-90kw, Effective Hammer Mill- TFD75*132-132kw, TONY Pellet Machine-TYJ760-III-185kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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流程图1   

流程图         

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3      

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TPX2000-90kw旋切机图

带原材料-成品图

1.Grinding Process：

A.The process is mainly used to grind dried straw within 1.8m in diameter into dried straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2000-90kw models *3sets

C.Capacity:3-4Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

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高效粉碎机

带锯末图

2.Fine Crushing Process:

A. The process is mainly used to crush 60-70mm dried straw pieces into 8-14mm dried straw dust.

B.TONY brand effective hammer mill TFD75*132-132kw *2sets.

C.Capacity: 8-10 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

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颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-185kw *3sets

C. Capacity:8.5-9.5Ton/Hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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镀锌冷却机+颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:8.5-9.5 Ton/Hour.

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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双胞包装机

5. Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.TONY brand double packing machine* 1set.

C.Capacity:8.5-9.5 Ton/Hour.

Main Parts: 

(1)TONY's New Double Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 秸秆捆+颗粒 颗粒机

1. Biomass energy is gaining increasing attention as a renewable and clean energy source.

For example, straw offers enormous development potential. Biomass can be utilized in a variety of ways, and processing it into compressed pellet fuel is an advanced method. Biomass pellet fuel contains less than one-tenth the sulfur content of coal, making it an effective alternative to coal and effectively reducing atmospheric sulfur dioxide emissions. The ash produced after combustion is an excellent natural fertilizer. Currently, biomass pellet gasification is a clean and environmentally friendly combustion method that plays a significant role in reducing pollution emissions and protecting the atmospheric environment.

2. Straw is a valuable resource and is ubiquitous in some areas.

For a long time, due to a lack of effective disposal methods, on-site incineration has caused environmental pollution. However, choosing straw as a raw material for biomass pellet fuel offers extremely low raw material costs. If the resource is abundant in the local or surrounding area, the raw material cost can be almost negligible.

3. Biomass fuel is not only environmentally friendly but also provides an alternative solution to meeting national energy needs.

Market demand for biomass fuel continues to grow, and the price of biomass pellets has also steadily increased. This creates significant profit opportunities for startups. Therefore, the use of straw to produce biomass pellets has many advantages. In addition to protecting the environment and creating employment opportunities, it can also generate huge economic benefits and ensure the sustainability of energy.

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秸秆图加颗粒图

The main advantages of straw pellets include environmental protection, economy, and sustainability. As a biomass fuel, straw pellets offer numerous advantages, particularly in terms of environmental and economic benefits.

1.Straw pellets offer significant environmental advantages.

Straw is a renewable resource derived from agricultural waste. Using straw pellets can reduce reliance on fossil fuels and greenhouse gas emissions. Furthermore, the ash produced during the combustion of straw pellets can be used as high-quality organic fertilizer, further promoting sustainable agricultural development.

2.Straw pellets offer economic advantages.

Straw pellets are relatively affordable, costing approximately 700 to 800 yuan per ton, lower than the cost of traditional coal. This makes straw pellets competitive in the fuel market, especially in today's world of rising energy costs, offering a more economical alternative.

3.Straw pellets offer sustainability advantages.

As a crop with a short growth cycle and a source of agricultural and forestry waste, straw pellets can be supplied in a stable, long-term supply, helping to reduce reliance on limited resources and promote the development of a circular economy. ‌

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绿色地球+原材料+颗粒图

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