1.图片

Project Brief Introduction:

1.Product:Dried Straw Pellet Line

2.Capacity:10-12 T/Hour

3.TONY Brand 10-12 Ton /Hour Dried Straw Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,TONY Pellet Machine TYJ760-Ⅲ-160KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1380 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried straw biomass pellet processing equipment

(1) Feeding: The crushed dry straw material is fed into the pelletizing chamber of the pelletizer at a uniform speed by the feeder to avoid feed jamming caused by over-drying of the material.

(2) High-pressure extrusion: The roller in the pelletizing chamber presses the material tightly against a ring die with a die hole (diameter 6-12mm). Under the action of high pressure, the material is squeezed into the die hole to form a continuous cylindrical strip. The friction of dry straw is relatively small, and some equipment will appropriately increase the pressure of the roller to ensure the molding density.

(3) Cutting and cooling: The cylindrical strip is cut into 5-15mm pellets by a high-speed cutter. Since the friction heat generated by dry straw during extrusion is relatively small, the pellet discharge temperature is usually 50-80℃. Some small equipment can omit the cooling step and directly air cooling can meet the standard; large-scale production lines need to be equipped with a cooler to ensure that the pellet temperature drops to room temperature to avoid agglomeration during storage.

2. Characteristics of dried straw biomass pellet processing equipment

(1) Low total energy consumption: The heating energy consumption of the drying system (accounting for 40%-50% of the total energy consumption of wet straw equipment) is eliminated, and only the power requirements of crushing, tempering, and molding need to be met. The comprehensive energy consumption per ton of pellets can be controlled at 50-80kWh, which is 35%-50% lower than that of wet straw equipment. 

(2) Low maintenance cost: There are no complex pipelines, heating elements, and other vulnerable parts in the drying system. Daily maintenance of the equipment only needs to focus on the crushing and molding systems, which reduces the maintenance frequency and the cost of replacing parts is 25%-30% lower than that of wet straw equipment. High production capacity limit. The dry material has good fluidity and is not easy to get stuck in the transportation and feeding links. The single production line capacity of large-scale dry straw equipment can meet the demand for industrial-grade fuel supply. 

(3) High degree of automation integration: The equipment can easily connect to the full-process automation system of automatic feeding, pellet cooling, screening, and packaging, reducing manual intervention and reducing labor costs. However, due to the uncertainty of the drying link, wet straw equipment is more difficult to integrate with automation.

3. Application scenarios of dried straw biomass pellet processing equipment

In addition to being used as biomass pellet fuel, straw biomass pellets can also be used as biomass pellet feed. 

(1) Large-scale cattle and sheep farms: Main base feed. As the base feed for fattening cattle and dairy cows, it can be used with concentrated feed (such as corn and soybean meal) to replace some silage or hay, reducing feed costs. 

(2) Small and medium-sized breeders: Convenient supplementary feed. Small and medium-sized cattle and sheep breeders can purchase pellet feed as winter supplementary feed to solve the problem of fresh grass shortage and inconvenient silage storage in winter. They do not need to build silage pits themselves, lowering the threshold for breeding. 

(3) Special breeding of herbivorous animals: Customized feed. It is used for breeding special herbivorous animals such as deer and camels, replacing wild forage grass and avoiding growth problems caused by unstable forage quality.

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TONY Brand 10-12 TPH Dried Straw Line can process dried straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 10-12 Ton/Hour

2. Raw materials: Dried straw, including dried corn straw, dried wheat straw, dried cotton straw, dried flax straw, dried beet straw and other agricultural straw

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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图片

原材料--成品图

1. Project Name: Dried Straw Production Line

2. Raw Material: Bales of Dried Straw

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 10-12 TPH

5. Process: Grinding Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2000-90kw, Effective Hammer Mill- TFD75*160-160kw, TONY Pellet Machine-TYJ760-III-160kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图.

5.图片

原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

TPX2000-90kw旋切机图

带原材料-成品图

1.Grinding Process：

A.The process is mainly used to grind dried straw within 1.8m in diameter into dried straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2000-90kw models *3sets

C.Capacity:3-4Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

高效粉碎机

带锯末图

2.Fine Crushing Process：

A. The process is mainly used to crush 60-70mm dried straw pieces into 8-14mm dried straw dust.

B.TONY brand effective hammer mill TFD75*160-160kw *2sets.

C.Capacity: 10-12 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3图片

颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-160kw *4sets

C. Capacity:10-12Ton/Hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.4图片

镀锌冷却机+颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*2sets

C.Capacity:10-12 Ton/Hour.

Main Parts: 

(1)TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.5图片

吨包机

5. Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.TONY brand ton packing machine*2sets

C.Capacity: 10-12 Ton/Hour

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产案例图

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图 秸秆捆+颗粒 颗粒机

Production Advantages of the Dry Straw Biomass Pellet Project

The physical properties of dry straw make the production process more efficient and less prone to failures, which is the core guarantee for the project's long-term stable operation. The project's streamlined process, high stability, and adaptability to large-scale operations are key.

1. Simplified Production Process: 

Eliminating the core drying step, the production line only requires three steps: crushing - forming - cooling. This reduces the number of steps compared to wet straw projects, shortening the production cycle by 30%. Furthermore, no specialized personnel are required to operate the drying equipment, reducing training costs.

2. Lower Equipment Failure Rate: 

Dry straw has a crisp texture and is less likely to stick to the crusher screen during crushing. The forming process eliminates the mold clogging and loose pellets caused by high moisture content. The equipment failure rate is 20%-30% lower than that of wet straw projects, reducing annual downtime for maintenance by over 50 hours. This ensures continuous production and improves annual capacity utilization (reaching over 85%, compared to approximately 70% for wet straw projects). 

3. Easy to automate: 

Dry straw has good fluidity and can be easily connected to automatic feeding, automatic screening, and automatic packaging systems. Medium-sized projects can be operated by 3-5 people, which is 2-3 fewer people than wet straw projects, saving labor costs.

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秸秆图加颗粒图

Economic Advantages of Straw Pellet Feed

From raw material cost to resource utilization, pellet feed offers significant economic advantages, meeting the current core demand of the livestock industry for "cost reduction and efficiency improvement."

1. Low Raw Material Cost: 

The raw material is agricultural straw waste, which, after being processed into pellets, commands a high price. While higher than loose straw, after factoring in storage, transportation, and waste costs, the actual cost per ton of feed is 10%-15% lower than silage and 30%-40% lower than complete concentrate feed.

2. Resource Recycling: 

Transforming straw, which would otherwise be burned or discarded, into high-value feed not only addresses the pollution problem of straw burning but also provides a low-cost feed source for the livestock industry, achieving a circular economy of "agricultural waste - feed - livestock and poultry farming - manure return to farmland," in line with the development of green agriculture.

3. Strong Resilience to Market Fluctuations: 

Unaffected by seasonal shortages of fresh grass (such as the scarcity and high prices of fresh grass in winter), pellet feed offers a stable year-round supply, preventing delays in livestock and poultry market entry or surges in breeding costs due to feed shortages, thereby ensuring stable farm operations.

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绿色地球+原材料+颗粒图

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How To Order One Set TONY Pellet Line That Belongs To You? Please Refer To The Following Professional Suggestions.TONY Can Always Supply You The High Quality Products With Excellent Service.

1. Pls confirm what is your raw material first?

Raw material of  TONY pellet machine can be all kinds of biomass which can be burned directly.

2. Pls confirm what is the size of your raw material?

If your raw material is wood log or wood pallets which size is big,then you will need wood chipper.

If your raw material is wood chips then you will need the hammer mill.

3. ls your raw material wet or dried?

The best raw material before pellet machine should be 6-14mm sawdust with moisture 10-15%,If your raw material is dried,then you will also need the dryer.

4. After that ,pls confirm what is the capacity do you need per hour for the finished pellets?

TONY can supply pellet production line from 0.8T/Hour up to 100T/Hour

5. Will you need the pellets cooler?

The temperature after the pellet machine will be about 70-80℃,it is better to use pellets cooler to cool down pellets  from 80℃ to 20-30℃ for quality pellets

6. Will you need the pellets packing machine?

We have 15-50KG/Bag packing machine and also ton packing machine for your choose

7. Will you need the automatic pellet production line?

If you need the full automatic pellet production line,you will need storage bin for each process which will add your  total cost for sure.

8. Does TONY pellet line has in stock?

As different customer has different raw materials, the ring die has to be customized according to customer needs.

9. What is the final pellets size can TONY pellet line be made?

The finished pellets diameter can be 6-12 mm by changing different hole size ring die,and length will be 1-6 cm which  can be adjustable by the cutting knife.

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公司展会图