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原材料图+颗粒机图片

1. The working principle of dried bagasse biomass pellet processing equipment

The principle of dry bagasse pellet processing equipment is to squeeze dry bagasse into pellets by physical means. During the pelletizing process, the biomass bagasse raw material falls vertically from the feed port, and the rotation of the pressing roller makes the material continuously and evenly distributed on the surface of the inner cavity of the mold. Under the rolling of the pressing roller, the powdered material passes through the holes of the mold. In this process, the material is subjected to high pressure and high temperature, which produces physical changes or appropriate chemical changes, prompting the powdered material to form a continuously elongated cylindrical solid body. The pellets are then cut by a cutting knife and discharged from the discharge port, and the pellet pressing process is completed.

2. Characteristics of dried bagasse biomass pellet processing equipment

(1) Durability: In sugarcane pellet machines, molds and rollers are consumable parts, so processing equipment should be durable and have a long service life. Users should pay attention to maintenance. The highly wear-resistant molds and rollers used by the company have a much longer service life and output than ordinary ones.

(2) High degree of automation: Modern dry sugarcane bagasse pellet processing equipment is usually equipped with an automated control system, which can achieve continuous production, reduce manual intervention, and improve production efficiency and product quality stability.                        

(3) Environmental protection and energy saving: With the increasing awareness of environmental protection, processing equipment should have the characteristics of energy saving and emission reduction to reduce the impact on the environment.                                                                                

(4) Strong adaptability: Processing equipment should be able to adapt to the changes in different raw material characteristics and production scale, and have good flexibility and adaptability.

3. Application scenarios of dried bagasse biomass pellet processing equipment

Dry bagasse pelletizing equipment is a key link in transforming waste into treasure in the sugarcane industry. Its largest and most economically driven application is biomass energy utilization (industrial fuel, power generation, and heating), but it also demonstrates significant value in agricultural bedding, feed supplementation, and industrial raw materials (board and pulp). With the growing global emphasis on renewable energy, the circular economy, and carbon neutrality, this equipment's application prospects are expanding. It is a key technology for achieving sustainable development and efficient resource utilization in the sugarcane industry. Pelletizing not only addresses the environmental challenges of bagasse disposal but also creates significant economic and environmental benefits.

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TONY Brand 32-40  Ton/Hour Dried Bagasse Pellet Manufacturing Plant can take dried bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 32-40  Ton/Hour

2. Raw materials: Dried bagasse

3. Moisture: dried type, about 10-15%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

3.图片

原材料--成品图

1. Project Name: Dried Bagasse Pellet Production Line

2. Raw Material: All kinds of dried bagasse

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 32-40  tons per hour

5. Process: Fine Crushing Process -- Bagasse Storage Process-  Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD100*200-315kw,TONY Large Hydraulic Storage Silo,TONY Pellet Machine- TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

5.1图片

高效粉碎机带锯末图

1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:36-42  Ton/Hour. 

C.TONY brand effective hammer mill TFD100*200-315kw*3sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

大型液压料仓

2.Bagasse Storage Process:

A. This process is mainly used to storage the bagasse that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and Bagasse in it is not easy to be blocked. 

B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the bagasse  that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the Bagasse on the ground directly which may need some labour.    

Main Parts:

(1)TONY's new Large Hydraulic Storage Silo.

(2)With screws inside the storage bin to prevent Bagasse blocked.

5.3图片

颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:32-40 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-III-280kw*8 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

5.4图片

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:32-40  Ton/Hour. 

C.TONY brand galvanized pellets cooler *2 sets

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.5图片

吨包机

5.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:32-40  Ton/Hour. 

C.TONY brand ton packing machine*2 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 干甘蔗渣+颗粒 颗粒机

The main advantages of bagasse pellets include environmental friendliness, cost-effectiveness, and sustainability. Bagasse pellets offer numerous advantages as a biomass fuel, particularly in terms of environmental and economic benefits.

Bagasse pellets offer significant environmental advantages. Bagasse is a renewable resource derived from agricultural waste. Using bagasse pellets can reduce reliance on fossil fuels and greenhouse gas emissions. Furthermore, the ash produced during the combustion of bagasse pellets can be used as a high-quality organic fertilizer, further promoting sustainable agricultural development.

Bagasse pellets also offer economic advantages. Bagasse pellets are relatively affordable, costing approximately 800 to 900 yuan per ton, lower than the cost of traditional coal combustion. This makes bagasse pellets competitive in the fuel market, offering a more economical alternative, especially in today's world of rising energy costs.

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干甘蔗渣图 颗粒图

1. High Return on Investment

Raw material costs are low, equipment investment is minimal, and operation is simple. Ordinary people can operate the equipment with minimal training, resulting in extremely low labor costs and significant coal price fluctuations. These factors ensure a better return on investment.

2. Wide Range of Applications

Sugarbage pellets are easy to use and store. They can be used in heating, household stoves, hot water boilers, industrial boilers, and biomass power plants, replacing firewood, coal, and fuel oil. They are also suitable for households; their excellent combustion performance meets cooking, heating, and bathing needs, particularly essential for biomass power plants.

3. Environmental Benefits

Sugarbage pellets are beneficial to the environment. They are carbon neutral, meaning that the carbon dioxide emissions produced during their growth are absorbed by the pellets themselves. They do not release other air pollutants into the air.

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绿色地球+原材料+颗粒图

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公司认证图