1.图片

原材料图+颗粒机图片

1. The working principle of dried bagasse biomass pellet processing equipment

The dry sugarcane bagasse biomass pellet processing equipment converts loose sugarcane bagasse into high energy density, flammable and efficient clean fuel through physical compression + friction heat + natural bonding, reflecting the technical advantages of biomass energy resource utilization

2. Characteristics of dried bagasse biomass pellet processing equipment

The equipment must meet the requirements of high fiber processing capacity, low ash adaptability and efficient molding. The core features are reflected in drying efficiency, pelletizing process optimization and environmental performance.

(1) Pellet mill Ring die and roller design, high pressing frequency, using lignin natural bonding molding 

(2) Cooling and packaging machine Integrated design, saving space and processing time Durability of pellet mill wearing parts: The life of the ring die and roller is twice that of ordinary products, reducing maintenance costs.

(3) Environmental protection and energy saving: There is no SO₂ emission during the production process, and the ash after combustion can be used as organic fertilizer, achieving cleanliness throughout the entire life cycle. 

(4) Multifunctional adaptability: It can process a variety of raw materials such as wood chips and straw to meet the energy needs of the sugar factory itself and surrounding residents.

3. Application scenarios of dried bagasse biomass pellet processing equipment

(1) Industrial boiler fuel: It can directly replace coal and natural gas and be used for boiler heating in the food processing, textile, chemical and other industries. Its sulfur content during combustion is less than 0.05%, which is much lower than coal (usually 0.5%-3%). It can reduce sulfur dioxide emissions and help enterprises meet environmental emission standards. At the same time, the fuel cost is 30%-40% lower than natural gas. 

(2) Biomass power generation/heating: It is used as a raw material for biomass power plants and regional centralized heating stations to generate electricity or heat through incineration.

(3) Small heating/cooking: In rural or remote areas, it can be used as a fuel for household heating stoves and cooking stoves, replacing firewood and loose coal. The pellets burn completely and without black smoke. The thermal efficiency is 2-3 times higher than that of firewood. It is also easy to store (bags do not take up space), which improves the rural living environment.

2.图片

TONY Brand 36-45 Ton/Hour Dried Bagasse Pellet Manufacturing Plant can take dried bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 36-45 Ton/Hour

2. Raw materials: Dried bagasse

3. Moisture: dried type, about 10-15%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

3.图片

原材料--成品图

1. Project Name: Dried Bagasse Pellet Production Line

2. Raw Material: All kinds of dried bagasse

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 36-45 tons per hour

5. Process: Fine Crushing Process -- Bagasse Storage Process-  Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD100*200-315kw,TONY Large Hydraulic Storage Silo,TONY Pellet Machine- TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

4.图片

流程图1

流程图2

5.图片

原材料+颗粒图

颗粒+机器图

5.1图片

高效粉碎机带锯末图

1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:36-45 Ton/Hour. 

C.TONY brand effective hammer mill TFD100*200-315kw*4sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

大型液压料仓

2.Bagasse Storage Process:

A. This process is mainly used to storage the bagasse that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and Bagasse in it is not easy to be blocked. 

B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the bagasse  that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the Bagasse on the ground directly which may need some labour.    

Main Parts:  

(1)TONY's new Large Hydraulic Storage Silo.

(2)With screws inside the storage bin to prevent Bagasse blocked.

5.3图片

颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:36-45Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-III-280kw*9 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

5.4图片

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:36-45 Ton/Hour. 

C.TONY brand galvanized pellets cooler *3 sets

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.5图片

吨包机

5.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:36-45 Ton/Hour. 

C.TONY brand ton packing machine*3 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

6.图片

客户生产线案例图

7.图片

图 干甘蔗渣+颗粒 颗粒机

Operational Advantages of Dry Bagasse Biomass Pellet Processing Projects

1. No Seasonal Restrictions on Raw Material Supply:

Dry bagasse can be stored for long periods (over a year in a dry, room-temperature environment), independent of the sugarcane crushing season. Bulk purchasing and staggered stockpiling can stabilize raw material supply, avoiding the "off-season raw material shortages" often associated with wet bagasse projects.

2. Reduced Environmental Compliance Pressure:

With no dust or exhaust emissions from the drying process, only a basic dust collector is required to meet environmental standards . The environmental impact assessment and approval process is simplified, shortening the project implementation cycle by 2-3 months compared to wet bagasse projects.

3. Equally Eligible for Policy Benefits:

This project falls under the "resource utilization of agricultural and forestry waste" category, qualifying for the same policies. Furthermore, lower energy consumption and carbon emissions further reduce operating costs.

8.图片

干甘蔗渣图 颗粒图

1. Low production costs: 

The raw material (bagasse) is mostly "waste" from sugar and ethanol plants, making procurement costs extremely low. Bagasse also has a loose fiber structure, requiring no complex pretreatment (e.g., it's easier to crush than wood chips or straw). Processing it into pellets requires relatively low energy and equipment investment, resulting in overall production costs significantly lower than wood chip and straw pellets.

2. Low transportation and storage costs: 

The pellets have a high density (8-10 times that of raw bagasse) and a significantly smaller volume. For the same weight, they require only 1/10 the transportation space of raw bagasse, reducing transportation costs by over 70%. Furthermore, the pellets have a low moisture content (typically ≤15%), making them less susceptible to mold and mildew. They don't require special moisture-proofing during storage, resulting in low storage costs and minimal waste. 

3. Competitive user costs: 

The calorific value of bagasse pellets is approximately 16-18MJ/kg (equivalent to 0.6-0.7kg of standard coal). Although slightly lower than high-quality bituminous coal (20-25MJ/kg), considering that its purchase price is usually only 60%-80% of that of coal, the overall cost of use is more competitive for users such as industrial boilers and residential heating.

9.图片

绿色地球+原材料+颗粒图

10.图片

图片

11.图片

图片

公司优势图