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Project Brief Introduction:

1.Product:Dried Bagasse Pellet Line

2.Capacity: 1.5-2 T/Hour

3.TONY Brand 1.5-2 Ton /Hour Dried Bagasse Pellet Line Project Process

4.Main Machine:Hammer Mill,TONY Pellet Machine TYJ551-Ⅲ-110KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 200 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

3D图

原材料图+颗粒机图片

1. The working principle of dried bagasse biomass pellet processing equipment

The core principle of processing sugarcane bagasse into biomass pellets is to control material properties through pretreatment, synergizing mechanical and thermal effects to fully utilize the inherent components of the raw material and achieve dense molding. Essentially, this is a physical and chemical process that transforms loose sugarcane bagasse into high-density, highly stable fuel pellets. This process can be divided into three key stages: pretreatment, core molding, and post-processing.

2. Characteristics of dried bagasse biomass pellet processing equipment

(1) Full-process integration capability: The crushing and pelletizing equipment forms a continuous production line, covering the crushing, milling, drying, pelletizing, cooling and other links of the raw materials. It is suitable for the production of biomass pellets from a variety of biomass raw materials such as bamboo, straw, sawdust, and bagasse. The finished products can be used in power generation, wood-based panels, papermaking and other fields.

(2) Environmental protection and economy: By processing waste such as bagasse, resource waste is reduced. Pellet fuel has high combustion efficiency and low smoke, which is in line with the trend of energy conservation and environmental protection. The equipment is easy to operate and has low maintenance costs, making it suitable for large-scale production or individual operations.

(3) Application scenarios and industry adaptability: The processed bagasse pellets can be used as biomass fuel for home heating, industrial boilers or biomass power plants; the crushed bagasse can also be directly used to produce feed, realizing the diversified utilization of raw materials.

3. Application scenarios of dried bagasse biomass pellet processing equipment

(1) Industrial boiler fuel

Application targets: Industrial enterprises that require a stable heat source, such as textile mills, paper mills, food processing plants, and chemical plants (such enterprises traditionally rely on coal-fired boilers, which puts great pressure on environmental protection).

(2) Civilian clean heating/cooking

Application targets: Winter heating, home cooking, and decentralized energy needs in small places such as homestays and farmhouses.

(3) Biomass power generation/cogeneration

Application targets: Small and medium-sized biomass power plants (installed capacity 10-30MW), industrial park cogeneration projects (providing electricity and steam for the park).

(4) Agricultural and animal husbandry auxiliary

Application targets: Organic fertilizer production enterprises, flower and seedling planting bases.

2.图片

TONY Brand 1.5-2 Ton/Hour Dried Bagasse Pellet Manufacturing Plant can take dried bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 1.5-2 Ton/Hour

2. Raw materials: Dried bagasse

3. Moisture: dried type, about 10-15%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Dried Bagasse Pellet Production Line

2. Raw Material: All kinds of dried bagasse

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 1.5-2 tons per hour

5. Process: Fine Crushing Process -  Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD65*55-45kw,  TONY Pellet Machine- TYJ551-Ⅲ-110kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图

3D图

三维图

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高效粉碎机

带锯末图

1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:1.5-2 Ton/Hour. 

C.TONY brand effective hammer mill TFD65*55-45KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:1.5-2Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-III-110kw*1 set

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

5.3图片

镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:1.5-2 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.4图片

包装机

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:1.5-2 Ton/Hour. 

C.TONY  brand semi-automatic packing machine*1 set

Main Parts: 

(1)TONY Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 干甘蔗渣+颗粒 颗粒机

The technical foundation of the bagasse biomass pellet processing project: a mature process flow and standardized equipment.

The bagasse pellet processing technology employed in this project has been refined over more than a decade, resulting in a clear process flow and standardized equipment, eliminating the need for complex technical research and development.

1. Core Process Flow: Pretreatment (crushing to a particle size of 2-5 mm) → Pelletizing (ring die pelletizer, density 1.1-1.3 g/cm³) → Cooling (countercurrent cooling to ≤30°C) → Screening and Packaging.

2. Equipment Maturity: Mainstream equipment (such as pulverizers and ring die pelletizers) is manufactured by professional manufacturers (such as China's Tony Company) and can be flexibly configured to meet production capacity requirements. Equipment failure rates are low (average monthly downtime ≤4 hours) and maintenance requirements are minimal.

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干甘蔗渣图 颗粒图

Core Advantages

1. Environmentally Friendly and Clean:

Sulfur dioxide emissions during combustion are less than 50 mg/m³ and nitrogen oxide emissions are less than 200 mg/m³, significantly lower than coal (sulfur dioxide emissions are approximately 2000 mg/m³), and it complies with the EU EN14961 standard for biomass pellets.

2. High Calorific Value:

With a low calorific value of approximately 16-18 MJ/kg (equivalent to 0.6-0.7 kg of standard coal), it can meet the needs of industrial boilers and residential heating.

3. Low Cost:

Sugarcane bagasse is a waste product from juice extraction plants, and its raw material cost is extremely low (in some areas, it is available free of charge, with only transportation costs required), significantly lower than coal and natural gas.

4. Carbon Sequestration and Emission Reduction:

It is a "carbon-neutral" fuel (the carbon dioxide absorbed during sugarcane growth is balanced by the carbon dioxide released during combustion), helping companies achieve their "dual carbon" goals.

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绿色地球+原材料+颗粒图

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公司介绍图