1.图片

Project Brief Introduction:

1.Product:Dried Bagasse Pellet Line

2.Capacity: 3-3.5 T/Hour

3.TONY Brand 3-3.5 Ton /Hour Dried Bagasse Pellet Line Project Process

4.Main Machine:Hammer Mill,TONY Pellet Machine TYJ860-Ⅲ-220KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 380 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

3D图

原材料图+颗粒机图片

1. The working principle of dried bagasse biomass pellet processing equipment

The core principle of processing sugarcane bagasse into biomass pellets is to control material properties through pretreatment, synergizing mechanical and thermal effects to fully utilize the inherent components of the raw material and achieve dense molding. Essentially, this is a physical and chemical process that transforms loose sugarcane bagasse into high-density, highly stable fuel pellets. This process can be divided into three key stages: pretreatment, core molding, and post-processing.

2. Characteristics of dried bagasse biomass pellet processing equipment

(1) Full-process integration capability: The crushing and pelletizing equipment forms a continuous production line, covering the crushing, milling, drying, pelletizing, cooling and other links of the raw materials. It is suitable for the production of biomass pellets from a variety of biomass raw materials such as bamboo, straw, sawdust, and bagasse. The finished products can be used in power generation, wood-based panels, papermaking and other fields.

(2) Environmental protection and economy: By processing waste such as bagasse, resource waste is reduced. Pellet fuel has high combustion efficiency and low smoke, which is in line with the trend of energy conservation and environmental protection. The equipment is easy to operate and has low maintenance costs, making it suitable for large-scale production or individual operations.

(3) Application scenarios and industry adaptability: The processed bagasse pellets can be used as biomass fuel for home heating, industrial boilers or biomass power plants; the crushed bagasse can also be directly used to produce feed, realizing the diversified utilization of raw materials.

3. Application scenarios of dried bagasse biomass pellet processing equipment

Feed Production: Low-Cost Energy Feed Supplement

For livestock and aquaculture: dried sugarcane pellets can be used as a low-cost energy feed, replacing some traditional ingredients like corn and bran.

Livestock and Poultry Feed: Dried sugarcane pellets are mixed with soybean meal, wheat bran, and other ingredients to make feed for cattle, sheep, and pigs. The natural sugar content increases feed intake, while the fiber aids digestion.

Aquaculture Feed: Crushed pellets are added to fish and shrimp feeds, reducing feed costs while providing carbohydrates for aquatic animals. Suitable for aquaculture applications such as freshwater fish and shrimp.

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TONY Brand 3-3.5 Ton/Hour Dried Bagasse Pellet Manufacturing Plant can take dried bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 3-3.5 Ton/Hour

2. Raw materials: Dried bagasse

3. Moisture: dried type, about 10-15%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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图片

原材料--成品图

1. Project Name: Dried Bagasse Pellet Production Line

2. Raw Material: All kinds of dried bagasse

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 3-3.5 tons per hour

5. Process: Fine Crushing Process -  Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer  Mill-TFD75*100-110kw,  TONY Pellet Machine- TYJ860-Ⅲ-220kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图

3D图

5.1图片

高效粉碎机

带锯末图

1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:3-4 Ton/Hour. 

C.TONY brand effective hammer mill TFD75*100-110kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:3-4Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-III-220kw*1 set

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

5.3图片

镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:3-3.5 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.4图片

包装机

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:3-3.5 Ton/Hour. 

C.TONY  brand semi-automatic packing machine*1 set

Main Parts: 

(1)TONY Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 干甘蔗渣+颗粒 颗粒机

Profit analysis of the project of processing dry sugarcane bagasse into biomass pellets

(1) Product sales revenue: The market price of biomass pellet fuel is determined by the difference in calorific value and purity. If the biomass pellets processed from dry sugarcane bagasse are of high quality and can meet industrial or civilian needs, the income will be considerable.

(2) Benefits from cost control: If dry sugarcane bagasse can be obtained in large quantities and at a low price locally as a raw material, it can effectively reduce costs. At the same time, processing costs can be reduced by optimizing production processes and improving equipment efficiency.

(3) Policy subsidy benefits: In order to encourage the development of biomass energy, the national and local governments may introduce policies such as subsidies and tax incentives. If enterprises meet the relevant conditions, they can obtain certain policy subsidies, which will further increase the benefits of the project.

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干甘蔗渣图 颗粒图

1. Easy Handling:

After combustion, the ash content is less than 5%, leaving minimal residue and reducing cleaning frequency. The ash can also be returned to the field as potash fertilizer, further improving resource utilization.

2. Strong Policy Support:

As a renewable energy source, it complies with biomass energy support policies in various countries, enhancing economic benefits.

3. Easy Storage and Transportation:

After molding, the volume is compressed 5-8 times, reaching a density of 1.1-1.3 tons/cubic meter, significantly reducing transportation and storage space and related costs.

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绿色地球+原材料+颗粒图

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How to order one set TONY pellet line that belongs to you? Please refer to the following professional suggestions.TONY can always supply you the high quality products with excellent service

1. Pls confirm what the raw material of the TONY pellet machine is first.

The raw material of the TONY pellet machine can be all kinds of biomass which can be burned directly.

2. Pls confirm what the size of your raw material is.

If your raw material is wood logs or wood pallets whose size is big, then you will need a wood chipper.

If your raw material is wood chips, then you will need the hammer mill.

3. Is your raw material dry or dried?

The best raw material before going into the pellet machine should be 6-14mm sawdust with a moisture content of 10-15%. If your raw material is dried, then you will also need the dryer.

4. After that, please confirm what capacity you need per hour for the finished pellets.

TONY can supply a pellet production line from 0.8T/Hour up to 100T/Hour.

5. Will you need the pellet cooler?

The temperature after the pellet machine will be about 70-80℃. It is better to use a pellet cooler to cool down the pellets from 80℃ to 20-30℃ to get quality pellets.

6. Will you need the pellet packing machine?

We have 15-50KG/Bag packing machines and also ton packing machines for you to choose from.

7. Will you need the automatic pellet production line?

If you need the full automatic pellet production line, you will need a storage bin for each process, which will surely add to your total cost.

8. Does the TONY pellet line have stock?

As different customers have different raw materials, the ring die has to be customized according to customer needs.

9. What is the final size of the pellets that the TONY pellet line can make?

The diameter of the finished pellets can be 6-12 mm by changing different hole size ring dies, and the length will be 1-6 cm, which can be adjusted by the cutting knife.

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公司介绍图