2.5-3TPH_Dried Bagasse Pellet Line_Biomass Pellet Plant

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Project Brief Introduction:

1.Product:Dried Bagasse Pellet Line

2.Capacity: 2.5-3 T/Hour

3.TONY Brand 2.5-3 Ton /Hour Dried Bagasse Pellet Line Project Process

4.Main Machine:Hammer Mill,TONY Pellet Machine TYJ760-Ⅲ-160KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 270 kw

6.Need Area: About ㎡ L: M W: M H: M

Project Layout For Customer:

3D图

原材料图+颗粒机图片

1. The working principle of dried bagasse biomass pellet processing equipment

Biomass pellet machines are core equipment for converting dried agricultural and forestry waste, such as sugarcane bagasse, into high-density, easily storable fuel. Their operating principle revolves around four core steps: raw material pretreatment - extrusion - heating and curing - and cutting. Through a combination of mechanical forces and physical and chemical reactions, they transform sugarcane bagasse from a loose material into standardized pellets.

2. Characteristics of dried bagasse biomass pellet processing equipment

(1) Energy saving and environmental protection: By processing waste such as bagasse, resource waste is reduced. No sulfur dioxide is emitted during the production process, and the ash after combustion can be used as organic fertilizer. The pellet fuel has high combustion efficiency and low smoke, which is in line with the trend of energy saving and environmental protection.

(2) Durability of damaged parts: The life of the ring die and roller is twice that of ordinary products, reducing maintenance costs.

(3) Application scenarios and industry adaptability: The processed bagasse pellets can be used as biomass fuel for home heating, industrial boilers or biomass power plants; the crushed bagasse can also be directly used to produce feed, realizing the diversified utilization of raw materials.

3. Application scenarios of dried bagasse biomass pellet processing equipment

Industrial and New Energy Auxiliary Fields: Green Auxiliary Material Applications

With increasing environmental protection requirements, dried sugarcane pellets are also being used in the industrial sector as a cleaning auxiliary material or energy supplement.

Biomass Fuel Auxiliary Material: The pellets are pressed into biomass fuel pellets. Their sugar content improves combustion efficiency and is suitable for small boilers and biomass power plants.

Environmentally Friendly Cleaner Raw Material: The pellets' fiber structure has absorbent properties and can be processed into a base material for natural cleaners used to remove oil, dirt, and dust. They are commonly used in floor cleaning products for industrial workshops.

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TONY Brand 2.5-3 Ton/Hour Dried Bagasse Pellet Manufacturing Plant can take dried bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 2.5-3 Ton/Hour

2. Raw materials: Dried bagasse

3. Moisture: dried type, about 10-15%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Dried Bagasse Pellet Production Line

2. Raw Material: All kinds of dried bagasse

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 2.5-3 tons per hour

5. Process: Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Effective Hammer Mill-TFD65*75-75kw, TONY Pellet Machine- TYJ760-Ⅲ-160kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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How to use the TONY pellet production line to make pellets from dried bagasse?

The process mainly includes the following steps and equipment:

1. Use TONY effective hammer mill to crush the slightly larger bagasse into 8-14 mm bagasse.If customer has enough Investment budget,he can also chose TONY Special Cutting Machine for bagasse which will be more expensive than the hammer mill.

2. Use TONY vertical ring die pellet machine to produce pellets with a diameter of 6-8 mm.

3. Use TONY galvanized pellets cooler to cool the pellets from 80-90°C to 20-30°C.

4. Use TONY semi - automatic packing machine to pack the pellets into bags, each weighing 15-50 kg.

For more detailed information and quotations, you can contact TONY.

TONY can provide all the above - mentioned products at highly competitive prices and with excellent quality.

Main Machine List
NO	Name	Model	QTY	Brand
1	Effective Hammer Mill	TFD65-75	1	TONY
2	Pellet Machine	TYJ760-III-160	1	TONY
3	Galvanized Pellets Cooler	TCN-2.5	1	TONY
4	Semi-automatic Packing Machine	TBF-50	1	TONY
5	All Belt Conveyor	TSP Series	4	TONY
6	EL.Cabinets	TDD	4	TONY

流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
图1	图2	图3	图4
Effective Hammer Mill	Vertical Ring Die Pellet Machine	Galvanized Pellets Cooler	Semi-automatic Packing Machine
1.To Crush Larger Bagasse Into 8-14mm Baggase. 2.Model: TFD6575-75KW1set 3.Capacity: 2.5-3 Ton/Hour/Set	1.To Press Dry Bagasse Into 6-8mm Biomass Pellets 2.Model: TYJ760-III-160KW*1set 3.Capacity:2.5-3 Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-2.5*1set 3.Capacity:2.5-3 Ton/Hour	1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TBF-50*1set 3.Capacity: 2.5-3 Ton/Hour

三维图

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高效粉碎机

带锯末图

1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:2.5-3 Ton/Hour.

C.TONY brand effective hammer mill TFD65*75-75kw*1set

Main Parts:

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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颗粒机四件套带原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:2.5-3Ton/Hour.

C.TONY brand vertical ring die pellet machine TYJ760-III-160kw*1 set

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

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镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:2.5-3 Ton/Hour.

C.TONY brand galvanized pellets cooler *1 set

Main Parts:

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.

(3) Fan Blower.

(4)Connect Pipes.

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包装机

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags.

B.Capacity:2.5-3 Ton/Hour.

C.TONY brand semi-automatic packing machine*1 set

Main Parts:

(1)TONY Semi-Automatic Packing Machine.

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference.

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图干甘蔗渣+颗粒颗粒机

Project Advantages

Abundant Raw Materials: Sugarcane is abundant in major sugarcane-producing areas. Compared to other biomass feedstocks, dry sugarcane has a higher calorific value and lower moisture content, making it easier to process and store.

Large Market Demand: Demand for clean fuels continues to grow in industrial boilers, biomass power plants, and residential heating applications. Biomass pellets are an ideal alternative to coal and hold broad market prospects.

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干甘蔗渣图颗粒图

Raw Material and Cost Advantages: Abundant resources, manageable costs

Raw materials are readily available and low-cost: In major sugarcane-producing areas, dry sugarcane stalks and processing waste can be directly used, eliminating the need for high-cost additional procurement. Raw material costs are limited to collection and transportation, and this eliminates the problem of waste accumulation in production areas.

High utilization rate and no waste: Powder and unqualified pellets generated during processing can be recycled into pelletizing, resulting in a comprehensive material utilization rate exceeding 95%, virtually eliminating raw material loss and further reducing unit costs.

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绿色地球+原材料+颗粒图

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公司介绍图

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