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Project Brief Introduction:

1.Product:Dried Hay/Grass/Alfalfa Pellet Line

2.Capacity:5-6 Ton /Hour

3.TONY Brand 5-6Ton /Hour Dried Hay/Grass/Alfalfa Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,TONY Pellet Machine TYJ760-III-160KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 520 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

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原材料图+颗粒机图片

1. The working principle of dried bagasse biomass pellet processing equipment

The essence of dry bagasse pellet processing equipment is to transform low-value agricultural waste (dry bagasse) into high-density fuel pellets through a process that involves "fine grinding in a crusher → high-pressure extrusion in a pelletizer → frictional heating → cooling and screening." Its core advantage lies in the fact that it eliminates the need for chemical binders and instead relies solely on the softening and bonding properties of the raw material's fibers under high temperature and high pressure to form pellets. This ensures the pellets are environmentally friendly (no harmful gases are emitted during combustion) while reducing production costs, perfectly meeting the demand for "resource-based and clean" biomass energy.

2. Characteristics of dried bagasse biomass pellet processing equipment

(1)Efficient production capacity: In order to meet the market demand for dry bagasse pellets, processing equipment usually has high production efficiency. For example, some large-scale dry bagasse pellet processing production lines can process several tons or even tens of tons of wet bagasse per hour. By optimizing the structure and operating parameters of the equipment, such as increasing the speed of pelletizing and increasing the efficiency of material transportation, efficient production capacity can be achieved, thereby reducing the production cost per unit product and improving the economic benefits of the enterprise.

(2)Stability and reliability: The stable operation of the equipment is the key to ensuring production continuity and product quality consistency. During the design and manufacturing process of dry bagasse pellet processing equipment, attention is paid to the quality and reliability of key components. For example, high-strength materials are used to manufacture vulnerable parts such as the pressing roller of the pelletizer to improve its wear resistance and service life. At the same time, it is equipped with advanced automatic control systems to monitor the operating status of the equipment in real time, such as temperature, pressure, current and other parameters. When an abnormal situation occurs, it can promptly alarm and take corresponding measures to ensure stable and reliable operation of the equipment and reduce downtime caused by equipment failure.    

3. Application scenarios of dried bagasse biomass pellet processing equipment

(1)Heating and Stoves: Dried sugarcane bagasse pellets can be used as a convenient and comfortable fuel for heating and cooking in homes and offices.

(2)Hot Water and Industrial Boilers: These pellets are suitable for hot water boilers and industrial boilers, meeting the heat energy needs of production and industrial processes.

(3)Biomass Power Plants: As a renewable resource, dried sugarcane bagasse pellets can be used as fuel in biomass power plants, helping to produce clean energy.

(4)Replacing Traditional Fossil Fuels: Due to its environmental benefits and renewability, dried sugarcane bagasse pellets can be used as an alternative to traditional energy sources such as coal, diesel, and natural gas.

(5)Reducing Transportation Costs: Due to their pelletized form, dried sugarcane bagasse pellets are compacted, saving storage space and making them easier to transport, reducing transportation costs.

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TONY Brand 5-6 Ton/Hour Dried Bagasse Pellet Manufacturing Plant can take dried bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 5-6 Ton/Hour

2. Raw materials: Dried bagasse

3. Moisture: dried type, about 10-15%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Dried Bagasse Pellet Production Line

2. Raw Material: All kinds of dried bagasse

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 5-6 tons per hour

5. Process: Fine Crushing Process -  Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD75*160-160kw,  TONY Pellet Machine- TYJ760-Ⅲ-160kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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原材料+颗粒图

颗粒+机器图

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高效粉碎机

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1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:5-6 Ton/Hour. 

C.TONY brand effective hammer mill TFD75*160-160kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2) Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4) Cyclone With Airlock.

(5)Electrical Cabinets.

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颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:5-6Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-160kw*2 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1) TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

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镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:5-6 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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双胞包装机

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:5-6 Ton/Hour. 

C.TONY  brand double packing machine*1 set

Main Parts: 

(1)TONY Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 干甘蔗渣+颗粒 颗粒机

The main advantages of bagasse pellets include environmental friendliness, cost-effectiveness, and sustainability. Bagasse pellets offer numerous advantages as a biomass fuel, particularly in terms of environmental and economic benefits.

Bagasse pellets offer significant environmental advantages. Bagasse is a renewable resource derived from agricultural waste. Using bagasse pellets can reduce reliance on fossil fuels and greenhouse gas emissions. Furthermore, the ash produced during the combustion of bagasse pellets can be used as a high-quality organic fertilizer, further promoting sustainable agricultural development.

Bagasse pellets also offer economic advantages. Bagasse pellets are relatively affordable, costing approximately 800 to 900 yuan per ton, lower than the cost of traditional coal combustion. This makes bagasse pellets competitive in the fuel market, offering a more economical alternative, especially in today's world of rising energy costs.

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干甘蔗渣图 颗粒图

1.Transforming sugarcane bagasse, a "waste product," into a valuable energy product perfectly aligns with the circular economy principles of "reduction, reuse, and resource utilization."This extends the value chain of the sugarcane crop and improves the resource utilization efficiency and sustainability of the entire industry chain.  

2. Nutritious: Bagasse feed pellets are rich in nutrients such as protein, fat, and carbohydrates, meeting the growth and development needs of animals.

3. Easy to Store: Bagasse feed pellets can be stored for long periods of time, are not easily spoiled, and are easy to eat.

4. Easy to Digest: Bagasse feed pellets have a uniform particle size, making them easy for animals to digest and absorb.

5. Easy to Absorb: Bagasse feed pellets have a smooth surface, making them easily absorbed by animals.

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绿色地球+原材料+颗粒图

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