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Project Brief Introduction:

1.Product:Dried Hay/Grass/Alfalfa Pellet Line

2.Capacity:5.5-6.5 Ton /Hour

3.TONY Brand 5.5-6.5Ton /Hour Dried Hay/Grass/Alfalfa Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,TONY Pellet Machine TYJ760-III-185KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 675 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried bagasse biomass pellet processing equipment

The biomass pellet machine is a core device that converts dry sugarcane bagasse and other agricultural and forestry waste into high-density, easy-to-store fuel. Its working principle revolves around the four core links of "raw material pretreatment - extrusion molding - heating and curing - cutting molding". Through the combination of mechanical force and physical and chemical effects, the sugarcane bagasse is transformed from loose material into standardized pellets.

2. Characteristics of dried bagasse biomass pellet processing equipment

The equipment must meet the requirements of high fiber processing capacity, low ash adaptability and efficient molding. The core features are reflected in drying efficiency, pelletizing process optimization and environmental performance.

(1) Pellet mill Ring die and roller design, high pressing frequency, using lignin natural bonding molding 

(2) Cooling and packaging machine Integrated design, saving space and processing time Durability of pellet mill wearing parts: The life of the ring die and roller is twice that of ordinary products, reducing maintenance costs.

(3) Environmental protection and energy saving: There is no SO₂ emission during the production process, and the ash after combustion can be used as organic fertilizer, achieving cleanliness throughout the entire life cycle. 

(4) Multifunctional adaptability: It can process a variety of raw materials such as wood chips and straw to meet the energy needs of the sugar factory itself and surrounding residents.

3. Application scenarios of dried bagasse biomass pellet processing equipment

The core advantages of sugarcane bagasse pellets as fuel are "low carbon, low cost, and stable source". They are mainly suitable for industrial heating, residential heating and biomass power generation scenarios, and are particularly suitable for local applications in major sugarcane producing areas. 

(1) Sugar mills produce a large amount of fresh sugarcane bagasse (about 40%-60% moisture) during the sugar-making season:After being processed into pellets, they can be directly used as boiler fuel to provide steam for sugar-making and sugar-making processes, or to generate electricity through biomass generators to meet the sugar mill's own electricity needs, and the excess electricity can be connected to the grid. This "supplying sugarcane bagasse to the factory" model can reduce the sugar mill's dependence on coal and natural gas. 

(2) Industrial enterprise boiler fuel: Enterprises that require heat energy, such as food processing, papermaking, and building materials, can purchase sugarcane bagasse pellets instead of coal as boiler fuel. Its combustion efficiency is over 80%, and its sulfur dioxide emissions are only 1/10 of those of coal, which meets the requirements of environmental protection policies. In addition, the price of pellets in major sugarcane-producing areas is about 700-900 yuan per ton, which is 10%-20% lower than coal, significantly reducing the energy costs of enterprises. 

(3) Regional centralized heating: In towns or industrial parks in major sugarcane-producing areas, biomass heating projects can be built to use sugarcane bagasse pellets as fuel to heat residents or businesses. Compared with loose coal heating, pellet heating is smokeless and odorless, and the indoor temperature is stable. Each ton of pellets can heat an area of ​​up to 100-120 square meters, and the heating cost is 30%-40% lower than natural gas.

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原材料--成品图

TONY Brand 5.5-6.5 Ton/Hour Dried Bagasse Pellet Manufacturing Plant can take dried bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 5.5-6.5 Ton/Hour

2. Raw materials: Dried bagasse

3. Moisture: dried type, about 10-15%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Dried Bagasse Pellet Production Line

2. Raw Material: All kinds of dried bagasse

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 5.5-6.5 tons per hour

5. Process: Fine Crushing Process -  Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD85*220-220kw,  TONY Pellet Machine- TYJ760-Ⅲ-185kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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原材料+颗粒图

颗粒+机器图

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高效粉碎机

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1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:7-8 Ton/Hour. 

C.TONY brand effective hammer mill TFD85*220-220kw*1set

Main Parts: 

(1) TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3) Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:5.5-6.5Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-185kw*2 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1) TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

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镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:5.5-6.5 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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双胞包装机

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:5.5-6.5 Ton/Hour. 

C.TONY  brand double packing machine*1 set

Main Parts: 

(1)TONY Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 干甘蔗渣+颗粒 颗粒机

Profit analysis of the project of processing dry sugarcane bagasse into biomass pellets

(1) Product sales revenue: The market price of biomass pellet fuel is determined by the difference in calorific value and purity. If the biomass pellets processed from dry sugarcane bagasse are of high quality and can meet industrial or civilian needs, the income will be considerable.

(2) Benefits from cost control: If dry sugarcane bagasse can be obtained in large quantities and at a low price locally as a raw material, it can effectively reduce costs. At the same time, processing costs can be reduced by optimizing production processes and improving equipment efficiency.

(3) Policy subsidy benefits: In order to encourage the development of biomass energy, the national and local governments may introduce policies such as subsidies and tax incentives. If enterprises meet the relevant conditions, they can obtain certain policy subsidies, which will further increase the benefits of the project.

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干甘蔗渣图 颗粒图

1. Environmental value: Low carbon emissions and outstanding recycling 

(1) Zero net carbon emissions The carbon dioxide absorbed during sugarcane growth is basically balanced with the carbon dioxide released during combustion, which is in line with the concept of "carbon neutrality". Compared with coal burning, it can reduce sulfur dioxide emissions by more than 90% and nitrogen oxide emissions by more than 70%, making it a high-quality alternative energy source for meeting the "dual carbon" goals. 

(2) Closed loop of solid waste resource utilization The ash after combustion is rich in potassium, calcium and other elements and can be used as organic fertilizer to return to farmland or sugarcane plantations, forming a circular economic chain of "sugarcane planting - sugar production - residue pelleting - combustion for heating - ash return to the field", reducing the overall carbon footprint of the industry. 

2. Economic and application characteristics: significant cost advantages and a wide range of application scenarios 

(1) Controllable production costs Sugarcane bagasse raw materials are mostly by-products of sugar mills. The acquisition cost is low (nearly zero cost in some areas), and the processing process consumes less energy (mainly in the drying process). Compared with wood chip pellets and straw pellets, the market price of finished products is usually 10%-20% lower, which is very attractive to small and medium-sized enterprises, agricultural cooperatives and household users. 

(2) Flexible application scenarios Granular products are easy to store (can be stacked and take up only 1/3 of the space of loose bagasse) and transport (suitable for bagged or bulk transport). They can be directly used in industrial boilers (such as sugar mills for self-heating and power generation), commercial heating (such as hotels and greenhouses), home heating and biomass gasification power generation projects. Especially in the main sugarcane producing areas (such as Guangxi, Yunnan, Brazil, and India), "local materials and local applications" can be achieved, reducing transportation costs.

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绿色地球+原材料+颗粒图

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