1.图片

Project Brief Introduction:

1.Product:Dried Bagasse Pellet Line

2.Capacity: 2.8-3.2 T/Hour

3.TONY Brand 2.8-3.2 Ton /Hour Dried Bagasse Pellet Line Project Process

4.Main Machine:Hammer Mill,TONY Pellet Machine TYJ760-Ⅲ-185KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 300 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

3D图

原材料图+颗粒机图片

1. The working principle of dried bagasse biomass pellet processing equipment

Biomass pellet processing involves converting loose agricultural and forestry waste (such as wood chips, straw, rice husks, bamboo, and sugarcane bagasse) into high-density, regularly shaped pellet fuel through a series of physical and mechanical processes. The core process consists of three key steps: raw material pretreatment and pulverization, forming, and baling. Each step requires specialized equipment to transform the material's physical state.

2. Characteristics of dried bagasse biomass pellet processing equipment

(1) Gear drive, strong extrusion force: The large gear drive system provides strong extrusion force to ensure the density and quality of the pellets.

(2) Low energy consumption, high output: The equipment design focuses on energy efficiency and can achieve higher output with lower energy consumption.

(3) Easy to operate: Biomass pellet processing equipment usually has a simple and easy-to-understand operation interface and process, which is convenient for workers to operate.

(4) Strong adaptability: It can adapt to different types and forms of sugarcane raw materials.

(5) Easy maintenance: The equipment structure design takes into account the convenience of daily maintenance, such as easy replacement of wear parts.

(6) High safety: Various safety protection measures are incorporated into the equipment design, such as devices to prevent the entry of hard objects such as metal, and emergency stop buttons, etc.

3. Application scenarios of dried bagasse biomass pellet processing equipment

Core application areas: Biomass energy production and application

The main product after bagasse processing is bagasse biomass pellets (or standard pellets after drying). Its core value lies in becoming a clean and renewable energy source that replaces traditional fossil fuels. Therefore, the energy field is the core application scenario of this equipment, including:

(1) Industrial heating/power generation field

Applicable scenarios: production heat (such as boiler heating, drying process) of small and medium-sized factories (such as food processing, textile, wood processing, chemical industry, etc.), power source of small generator sets.

(2) Civil heating/cooking field

Applicable scenarios: winter heating in areas with rich bagasse resources, family cooking or heating of small commercial places (such as homestays, bathing centers).

(3) Biomass power generation field

Applicable scenarios: fuel pretreatment link of small and medium-sized biomass power plants (installed capacity 10-30MW).

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TONY Brand 2.8-3.2 Ton/Hour Dried Bagasse Pellet Manufacturing Plant can take dried bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 2.8-3.2 Ton/Hour

2. Raw materials: Dried bagasse

3. Moisture: dried type, about 10-15%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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图片

原材料--成品图

1. Project Name: Dried Bagasse Pellet Production Line

2. Raw Material: All kinds of dried bagasse

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 2.8-3.2 tons per hour

5. Process: Fine Crushing Process -  Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD75*100-90kw,  TONY Pellet Machine- TYJ760-Ⅲ-185kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图2

5.图片

原材料+颗粒图

颗粒+机器图

3D图

3D图

三维图

5.1图片

高效粉碎机

带锯末图

1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:2.8-3.2 Ton/Hour. 

C.TONY brand effective hammer mill TFD75*100-90KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:2.8-3.2Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-185kw*1 set

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

5.3图片

镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:2.8-3.2 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.4图片

包装机

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:2.8-3.2 Ton/Hour. 

C.TONY  brand semi-automatic packing machine*1 set

Main Parts:

(1)TONY Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 干甘蔗渣+颗粒 颗粒机

Can bagasse be used as feed pellets?

Bagasse can be used as feed particles after treatment, but it must be ensured that its nutrition is balanced and high safety.

Bagasse, this seemingly abandoned agricultural by-product, is gradually receiving attention in the wave of environmental protection and sustainable development. Many farmers began to think about whether bagasse can be used as animal feed, especially for poultry such as ducks, which have a large amount of food and a high demand. So, can bagasse be used as feed granules for ducks?

1. Feasibility Of Bagasse As Feed Pellets

Bagasse is rich in cellulose and hemicellulose, which can be broken down and converted into energy in animals. At the same time, bagasse also contains a certain amount of minerals and vitamins, which has a certain promoting effect on the growth and health of ducks. Therefore, from a nutritional point of view, bagasse as a feed particle is feasible.

However, the high content of cellulose and hemicellulose in bagasse, if used directly as feed, may cause indigestion and nutritional imbalance in animals. Therefore, in practical applications, bagasse needs to be treated to a certain extent, such as crushing, drying, granulation, etc., in order to improve its palatability and nutritional value.

2. The Nutritional Value Of Bagasse Feed Pellets

The treated bagasse feed granules have high nutritional value. First, the cellulose and hemicellulose in bagasse can be broken down by microorganisms in poultry and converted into energy substances such as volatile fatty acids, providing adequate energy for animals. Secondly, bagasse also contains a certain amount of protein, minerals and vitamins, which has a positive promoting effect on the growth and health of animals.

3.The Potential Problems Of Bagasse Feed Pellets

Although bagasse has many advantages as an animal feed pellet, there are also some potential problems. First of all, the nutrients in bagasse are relatively simple and lack key nutrients such as essential amino acids required by animals. Therefore, when using bagasse feed pellets, it is necessary to match them with other feeds to ensure the nutritional balance of animals. Secondly, the palatability of bagasse is poor, which may affect the appetite and feed intake of animals. Therefore, it is necessary to pay attention to improving its taste and flavor during processing.

In summary, bagasse can be used as animal feed particles after treatment, but it must be ensured that its nutrition is balanced and high safety. In practical applications, farmers need to carry out reasonable matching and processing according to their own conditions and the needs of animals.

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干甘蔗渣图 颗粒图

The advantages of sugarcane bagasse pellets are primarily reflected in the following aspects:

Low cost and abundant supply: Sugarcane bagasse fiber is a 100% natural product, with low cost, abundant supply, and strong market competitiveness.

Environmentally friendly and biodegradable: Sugarcane fiber is harmless and decomposes naturally, without causing harm to the environment, meeting the requirements of sustainable development.

High calorific value: Sugarcane bagasse pellet fuel has a calorific value of up to 4,000 kcal, making it ideal for use as a biomass energy source.

Wide applications: Sugarcane bagasse pellets are widely used in industries such as food, healthcare, mining, metallurgy, petrochemicals, steel, tobacco, and fine chemicals, with a broad market demand.

Advanced technology: Customized equipment can directly crush and dry sugarcane bagasse into biomass pellet fuel, meeting the needs of large-scale production.

In summary, the advantages of sugarcane bagasse pellets lie not only in their natural and environmental qualities, but also in their high calorific value and wide range of applications. Technological advances have also made large-scale production possible.

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绿色地球+原材料+颗粒图

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How to order one set TONY pellet line that belongs to you? Please refer to the following professional suggestions.TONY can always supply you the high quality products with excellent service

1. Pls confirm what the raw material of the TONY pellet machine is first.

The raw material of the TONY pellet machine can be all kinds of biomass which can be burned directly.

2. Pls confirm what the size of your raw material is.

If your raw material is wood logs or wood pallets whose size is big, then you will need a wood chipper.

If your raw material is wood chips, then you will need the hammer mill.

3. Is your raw material dry or dried?

The best raw material before going into the pellet machine should be 6-14mm sawdust with a moisture content of 10-15%. If your raw material is dried, then you will also need the dryer.

4. After that, please confirm what capacity you need per hour for the finished pellets.

TONY can supply a pellet production line from 0.8T/Hour up to 100T/Hour.

5. Will you need the pellet cooler?

The temperature after the pellet machine will be about 70-80℃. It is better to use a pellet cooler to cool down the pellets from 80℃ to 20-30℃ to get quality pellets.

6. Will you need the pellet packing machine?

We have 15-50KG/Bag packing machines and also ton packing machines for you to choose from.

7. Will you need the automatic pellet production line?

If you need the full automatic pellet production line, you will need a storage bin for each process, which will surely add to your total cost.

8. Does the TONY pellet line have stock?

As different customers have different raw materials, the ring die has to be customized according to customer needs.

9. What is the final size of the pellets that the TONY pellet line can make?

The diameter of the finished pellets can be 6-12 mm by changing different hole size ring dies, and the length will be 1-6 cm, which can be adjusted by the cutting knife.

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公司介绍图