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Project Brief Introduction:

1.Product:Dried Hay/Grass/Alfalfa Pellet Line

2.Capacity:4-5 Ton /Hour

3.TONY Brand 4-5 Ton /Hour Dried Hay/Grass/Alfalfa Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,TONY Pellet Machine TYJ551-Ⅲ-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 460 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

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原材料图+颗粒机图片

1. The working principle of dried bagasse biomass pellet processing equipment

Biomass pellet machines are core equipment for converting dried agricultural and forestry waste, such as sugarcane bagasse, into high-density, easily storable fuel. Their operating principle revolves around four core steps: raw material pretreatment - extrusion - heating and curing - and cutting. Through a combination of mechanical forces and physical and chemical reactions, they transform sugarcane bagasse from a loose material into standardized pellets.

2. Characteristics of dried bagasse biomass pellet processing equipment

(1) Energy saving and environmental protection: By processing waste such as bagasse, resource waste is reduced. No sulfur dioxide is emitted during the production process, and the ash after combustion can be used as organic fertilizer. The pellet fuel has high combustion efficiency and low smoke, which is in line with the trend of energy saving and environmental protection.

(2) Durability of damaged parts: The life of the ring die and roller is twice that of ordinary products, reducing maintenance costs.

(3) Application scenarios and industry adaptability: The processed bagasse pellets can be used as biomass fuel for home heating, industrial boilers or biomass power plants; the crushed bagasse can also be directly used to produce feed, realizing the diversified utilization of raw materials.

3. Application scenarios of dried bagasse biomass pellet processing equipment

(1) Industrial sector: It can replace coal for boiler heating and steam production in sugar mills, paper mills, food factories and other enterprises, realizing the "slag-to-energy" cycle model;

(2) Civil sector: It can be used as a clean fuel for home heating and cooking, replacing liquefied gas and loose coal;

(3) Power generation sector: It can be used as fuel for biomass power plants and participate in grid-connected power generation;

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TONY Brand 4-5 Ton/Hour Dried Bagasse Pellet Manufacturing Plant can take dried bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 4-5 Ton/Hour

2. Raw materials: Dried bagasse

3. Moisture: dried type, about 10-15%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Dried Bagasse Pellet Production Line

2. Raw Material: All kinds of dried bagasse

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 4-5 tons per hour

5. Process: Fine Crushing Process -  Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD75*132-132kw,  TONY Pellet Machine- TYJ551-Ⅲ-132kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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原材料+颗粒图

颗粒+机器图

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高效粉碎机

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1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:4-5 Ton/Hour. 

C.TONY brand effective hammer mill TFD75*132-132kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:4-5Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-III-132kw*2 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

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镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:4-5 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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包装机

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:4-5 Ton/Hour. 

C.TONY  brand semi-automatic packing machine*1 set

Main Parts: 

(1)TONY Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 干甘蔗渣+颗粒 颗粒机

The dry sugarcane biomass pellet project is a promising green energy venture. The following describes the project's background, advantages, production process, and market analysis:

Project Background: As the global energy structure shifts toward cleaner, low-carbon energy, biomass energy, as a renewable and environmentally friendly form of energy, has garnered widespread attention. Large quantities of dry sugarcane waste are generated annually. Processing it into biomass pellets can achieve efficient resource utilization and reduce environmental pollution.

Project Advantages

Abundant Raw Materials: Sugarcane is abundant in major sugarcane-producing areas. Compared to other biomass feedstocks, dry sugarcane has a higher calorific value and lower moisture content, making it easier to process and store.

Large Market Demand: Demand for clean fuels continues to grow in industrial boilers, biomass power plants, and residential heating applications. Biomass pellets are an ideal alternative to coal and hold promising market prospects.

Production Process

Raw Material Collection and Pretreatment: Dry sugarcane is collected through collaboration with local farmers, cooperatives, or specialized storage and transportation companies. Pretreatment processes such as crushing and drying are performed to reduce moisture content and improve formability. Pelletizing: Pre-treated dry sugarcane is fed into a pelletizer and compressed into pellets under a specific temperature and pressure.

Quality Inspection and Packaging: The finished biomass pellets undergo quality inspection to ensure that their calorific value, ash content, moisture content, and other indicators meet standards. They are then packaged for storage and transportation.

Market Analysis

Target Market: Primarily industrial boiler users, biomass power plants, heating companies, and residential and small commercial users with heating needs.

Environmental Benefits: The project will help reduce the incineration of dry sugarcane waste, lower emissions of pollutants such as carbon dioxide and sulfur dioxide, improve air quality, and promote sustainable development.

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干甘蔗渣图 颗粒图

The core advantages of dry sugarcane pellets lie in raw material utilization, energy properties, and application adaptability. They not only efficiently process sugarcane waste but also serve as a clean, environmentally friendly, and multifunctional product suitable for a variety of scenarios.

1. Raw Material and Cost Advantages: Abundant resources and manageable costs

Raw materials are readily available and low-cost: In major sugarcane-producing areas, dry sugarcane stalks and processing waste can be directly used, eliminating the need for high-cost additional procurement. The raw material cost is solely the cost of collection and transportation, and this solves the problem of waste accumulation in production areas.

High Utilization Rate and No Waste: Powder and unqualified pellets generated during processing can be recycled back into the pelletizer, resulting in a comprehensive material utilization rate exceeding 95%, virtually eliminating raw material loss and further reducing unit costs.

2. Energy and Environmental Advantages: Clean and low-carbon, adaptable to green needs

Stable Calorific Value and Excellent Combustion Performance: Dry sugarcane pellets have a low moisture content, a calorific value close to that of medium-quality coal, and produce no black smoke or pungent odor when burned. The ash content is only 2%-5%, far lower than coal, reducing air pollution.

Compliant with Environmental Policy Guidelines: As a renewable biomass energy source, it can replace traditional coal in industrial boilers and heating applications, helping businesses meet environmental emission requirements and qualify for local biomass energy subsidies.

3. Application and Storage Advantages: Widely Adaptable and Easily Circulated

Multi-Application Adaptability: It can be used as a biomass fuel for energy, a feed additive, a food processing auxiliary, and even as a base material for environmentally friendly detergents, boasting strong cross-sector application capabilities.

Easy Storage and Transportation: The pellets have a regular shape and are 3-4 times denser than loose, dry sugarcane, requiring less storage space. They are also moisture-resistant and prevent scattering and loss, allowing them to be transported long distances by ordinary trucks, reducing logistics costs.

4. Quality and Safety Advantages: Natural Properties for Safe Use

Natural Ingredients and No Additives: The processing process utilizes only physical extrusion, without the addition of adhesives, preservatives, or other chemicals, preserving the natural ingredients of the dry sugarcane, making it safer for use in food and feed applications.

Stable Performance and Durability: The pellets have a moderate hardness and are resistant to breakage and clumping during storage, making them suitable for long-term stockpiling.

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