1.图片

Project Brief Introduction:

1.Product:Dried Bagasse Pellet Line

2.Capacity: 2-2.5 T/Hour

3.TONY Brand 2-2.5 Ton /Hour Dried Bagasse Pellet Line Project Process

4.Main Machine:Hammer Mill,TONY Pellet Machine TYJ551-Ⅲ-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 220 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

3D图

原材料图+颗粒机图片

1. The working principle of dried bagasse biomass pellet processing equipment

The core principle of the dry bagasse pellet processing equipment is to transform loose, low-energy bagasse into high-density, regularly shaped solid fuel pellets (or feed pellets) through mechanical compression. Through the efficient conversion of mechanical energy, thermal energy, and chemical energy, bagasse is upgraded from low-value waste to a standardized commodity. The heat generated by the combustion of dry bagasse pellets can be used for heating in residential areas and industrial production processes, saving storage space and achieving efficient waste utilization.

2. Characteristics of dried bagasse biomass pellet processing equipment

(1) Durability: In sugarcane pellet machines, molds and rollers are consumable parts, so processing equipment should be durable and have a long service life. Users should pay attention to maintenance. The highly wear-resistant molds and rollers used by the company have a much longer service life and output than ordinary ones.

(2) High degree of automation: Modern dry sugarcane bagasse pellet processing equipment is usually equipped with an automated control system, which can achieve continuous production, reduce manual intervention, and improve production efficiency and product quality stability.

(3) Environmental protection and energy saving: With the increasing awareness of environmental protection, processing equipment should have the characteristics of energy saving and emission reduction to reduce the impact on the environment.

(4) Strong adaptability: Processing equipment should be able to adapt to the changes in different raw material characteristics and production scale, and have good flexibility and adaptability.

3. Application scenarios of dried bagasse biomass pellet processing equipment

Dry bagasse pelletizing equipment is a key link in transforming waste into treasure in the sugarcane industry. Its largest and most economically driven application is biomass energy utilization (industrial fuel, power generation, and heating), but it also demonstrates significant value in agricultural bedding, feed supplementation, and industrial raw materials (board and pulp). With the growing global emphasis on renewable energy, the circular economy, and carbon neutrality, this equipment's application prospects are expanding. It is a key technology for achieving sustainable development and efficient resource utilization in the sugarcane industry. Pelletizing not only addresses the environmental challenges of bagasse disposal but also creates significant economic and environmental benefits.

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TONY Brand 2-2.5 Ton/Hour Dried Bagasse Pellet Manufacturing Plant can take dried bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 2-2.5 Ton/Hour

2. Raw materials: Dried bagasse

3. Moisture: dried type, about 10-15%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Dried Bagasse Pellet Production Line

2. Raw Material: All kinds of dried bagasse

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 2-2.5 tons per hour

5. Process: Fine Crushing Process -  Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD65*75-55kw,  TONY Pellet Machine- TYJ551-Ⅲ-132kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图

3D图

三维图

5.1图片

高效粉碎机

带锯末图

1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:2-2.5 Ton/Hour. 

C.TONY brand effective hammer mill TFD65*75-55kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:2-2.5Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-III-132kw*1 set

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

5.3图片

镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:2-2.5 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.4图片

包装机

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:2-2.5 Ton/Hour. 

C.TONY  brand semi-automatic packing machine*1 set

Main Parts: 

(1)TONY Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 干甘蔗渣+颗粒 颗粒机

This project leverages negative-cost raw materials, policy-driven demand, and carbon finance to create a triple growth engine.

This creates a closed-loop value chain in key sugarcane-producing regions: waste processing fees, pellet sales, carbon sequestration revenue, and product premiums. By 2025, when the global carbon pricing system matures, the project's net profit margin could exceed 60%.

This makes it a high-quality asset in the context of carbon neutrality and provides a dual solution for rural revitalization: green employment and environmental governance. We recommend prioritizing deployment in the core sugarcane producing regions of Guangxi and Yunnan to seize this window of opportunity.

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干甘蔗渣图 颗粒图

1.Transforming sugarcane bagasse: a "waste product," into a valuable energy product perfectly aligns with the circular economy principles of "reduction, reuse, and resource utilization."This extends the value chain of the sugarcane crop and improves the resource utilization efficiency and sustainability of the entire industry chain.

2. Nutritious: Bagasse feed pellets are rich in nutrients such as protein, fat, and carbohydrates, meeting the growth and development needs of animals.

3. Easy to Store: Bagasse feed pellets can be stored for long periods of time, are not easily spoiled, and are easy to eat.

4. Easy to Digest: Bagasse feed pellets have a uniform particle size, making them easy for animals to digest and absorb.

5. Easy to Absorb: Bagasse feed pellets have a smooth surface, making them easily absorbed by animals.

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绿色地球+原材料+颗粒图

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公司介绍图