1.图片

Project Brief Introduction:

1.Product:Dried Bagasse Pellet Line

2.Capacity: 1-1.5 T/Hour

3.TONY Brand 1-1.5 Ton /Hour Dried Bagasse Pellet Line Project Process

4.Main Machine:Hammer Mill,TONY Pellet Machine TYJ551-Ⅲ-90KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 160 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

3D图

原材料图+颗粒机图片

1. The working principle of dried bagasse biomass pellet processing equipment

The biomass pellet machine is a core device that converts dry sugarcane bagasse and other agricultural and forestry waste into high-density, easy-to-store fuel. Its working principle revolves around the four core links of "raw material pretreatment - extrusion molding - heating and curing - cutting molding". Through the combination of mechanical force and physical and chemical effects, the sugarcane bagasse is transformed from loose material into standardized pellets.

2. Characteristics of dried bagasse biomass pellet processing equipment

The equipment must meet the requirements of high fiber processing capacity, low ash adaptability and efficient molding. The core features are reflected in drying efficiency, pelletizing process optimization and environmental performance.

(1) Pellet mill Ring die and roller design, high pressing frequency, using lignin natural bonding molding

(2) Cooling and packaging machine Integrated design, saving space and processing time Durability of pellet mill wearing parts: The life of the ring die and roller is twice that of ordinary products, reducing maintenance costs.

(3) Environmental protection and energy saving: There is no SO₂ emission during the production process, and the ash after combustion can be used as organic fertilizer, achieving cleanliness throughout the entire life cycle. 

(4) Multifunctional adaptability: It can process a variety of raw materials such as wood chips and straw to meet the energy needs of the sugar factory itself and surrounding residents.

3. Application scenarios of dried bagasse biomass pellet processing equipment

(1) Main sugarcane producing areas and their surrounding areas (core raw material oriented): The core advantage of this type of location is the convenient access to raw materials and extremely low cost, which is the area where the equipment is most concentrated. Application logic: Sugar mills produce a large amount of sugarcane bagasse waste every year. The equipment can be directly connected to the sugar mill to recycle raw materials. The processed pellets can be used for the sugar mill's own boilers (replacing coal) and can also be sold to surrounding markets, greatly reducing the cost of raw material transportation. Typical scenario: Sugar mills build supporting small pellet processing plants to jointly participate in raw material recycling and processing. 

(2) Areas with clean fuel demand (end demand oriented): The core of this type of location is that there is a clear fuel gap or environmental protection requirements. The pellets produced by the equipment can directly meet local demand. Specific locations: rural areas with high heating demand, small and medium-sized industrial clusters with high environmental protection requirements (such as food processing parks, textile industrial parks), and the surrounding areas of biomass power plants. Application logic: Northern rural areas need to replace loose coal to achieve clean heating, and industrial clusters need low-pollution fuels to meet environmental protection standards. The pellets produced by the equipment can be directly used as fuel for local heating, industrial boilers, and power generation in power plants, realizing "local production and local consumption." 

(3) Agricultural Circular Economy and Specialized Industry Scenarios (Resource Reuse-Oriented)

Application Logic: Planting bases can crush the pellets and use them as seedling substrates or organic fertilizer raw materials, reducing agricultural production costs; board mills and activated carbon plants can use the pellets as production auxiliary materials, replacing traditional raw materials such as wood and coal, in line with the concept of green production.

Typical Scenario: Organic fertilizer plants purchase small equipment to mix sugarcane bagasse pellets with livestock and poultry manure for composting; board mills install processing lines to crush the pellets and use them for board pressing.

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TONY Brand 1-1.5 Ton/Hour Dried Bagasse Pellet Manufacturing Plant can take dried bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 1-1.5 Ton/Hour

2. Raw materials: Dried bagasse

3. Moisture: dried type, about 10-15%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Dried Bagasse Pellet Production Line

2. Raw Material: All kinds of dried bagasse

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 1-1.5 tons per hour

5. Process: Fine Crushing Process -  Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Multifunctional Hammer Mill-TFQ65*55-37kw,  TONY Pellet Machine- TYJ551-Ⅲ-90kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图

3D图

三维图

5.1图片

多功能粉碎机

带锯末图

1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:1-1.5 Ton/Hour. 

C.TONY brand multifunctional hammer mill TFQ65*55-37kw*1set

Main Parts:

(1)TONY Multifunctional Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:1-1.5Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-III-90kw*1 set

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

5.3图片

镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:1-1.5 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.4图片

包装机

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:1-1.5 Ton/Hour. 

C.TONY  brand semi-automatic packing machine*1 set

Main Parts:

(1)TONY Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 干甘蔗渣+颗粒 颗粒机

Profit analysis of the project of processing dry sugarcane bagasse into biomass pellets

(1) Product sales revenue: The market price of biomass pellet fuel is determined by the difference in calorific value and purity. If the biomass pellets processed from dry sugarcane bagasse are of high quality and can meet industrial or civilian needs, the income will be considerable.

(2) Benefits from cost control: If dry sugarcane bagasse can be obtained in large quantities and at a low price locally as a raw material, it can effectively reduce costs. At the same time, processing costs can be reduced by optimizing production processes and improving equipment efficiency.

(3) Policy subsidy benefits: In order to encourage the development of biomass energy, the national and local governments may introduce policies such as subsidies and tax incentives. If enterprises meet the relevant conditions, they can obtain certain policy subsidies, which will further increase the benefits of the project.

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干甘蔗渣图 颗粒图

Practical Advantages: Easy to Use and Highly Adaptable

1. Stable Combustion Performance:

The calorific value is stable at 4000-4500 kcal/kg, ensuring full combustion and sustained firepower, eliminating the need for frequent refueling.

2. Compatibility with Existing Equipment:

The pellets have a regular morphology and can be directly adapted to existing combustion equipment, such as industrial boilers, residential heating stoves, and biomass generators, without requiring major equipment modifications.

3. Convenient Post-Processing:

The ash content after combustion is less than 5%, resulting in minimal residue and reduced cleaning frequency. The ash can also be returned to the fields as potash fertilizer, further improving resource utilization.

4. Strong Policy Support:

As a renewable energy source, it complies with biomass energy support policies in various countries, enhancing economic returns.

5. Convenient Storage and Transportation:

After molding, the volume is compressed 5-8 times, reaching a density of 1.1-1.3 tons/cubic meter, significantly reducing transportation and storage space and associated costs.

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绿色地球+原材料+颗粒图

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公司介绍图