1.图片

Project Brief Introduction:

1.Product:Dried Bagasse Pellet Line

2.Capacity: 0.8-1.2 T/Hour

3.TONY Brand 0.8-1.2 Ton /Hour Dried Bagasse Pellet Line Project Process

4.Main Machine:Hammer Mill,TONY Pellet Machine TYJ450-Ⅱ-55KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 120  kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

3D图

原材料图+颗粒机图片

1. The working principle of dried bagasse biomass pellet processing equipment

The most critical step is completed by the biomass pellet machine.

The raw material falls vertically into the pellet machine and is evenly distributed across the inner surface of the ring die through the rotational motion between the rollers and the die.

Under high mechanical pressure, the rollers exert tremendous pressure on the material, forcing the powdered bamboo through the circular channels of the ring die.

During the extrusion process, friction between the materials and between them and the die generates high temperatures (up to 80°C to 120°C), softening the natural lignin in the sugarcane and causing it to self-adhere, eliminating the need for additional adhesives.

The resulting long pellets are cut by a cutter, forming cylindrical fuel pellets approximately 10 to 30 mm in length.

This process leverages the properties of sugarcane as a wood fiber material—its rich lignin content and excellent thermoplasticity under high temperature and pressure—making it a key to achieving glue-free molding.

2. Characteristics of dried bagasse biomass pellet processing equipment

(1) The pretreatment process is greatly simplified, reducing costs and improving efficiency.

The drying step is eliminated: the moisture content of dry bagasse has been reduced to the optimal molding range of 15%-20%. No additional equipment such as drum dryers is required, which directly reduces equipment investment and floor space.

The grinding difficulty is reduced: the fiber brittleness of dry material increases, making it easier to grind than wet bagasse. Small and medium-sized grinders can be used, and the energy consumption of grinding is reduced by 20%-30%, while reducing the probability of equipment blockage.

(2) Lower energy consumption and higher stability in the molding process.

Energy consumption is significantly reduced: dry material does not need to consume energy to remove moisture, only to meet the extrusion molding requirements. The unit energy consumption of core equipment such as ring die pelletizers is reduced, which is 15%-25% lower than that of wet material processing. Better molding quality: Dry bagasse fibers are more tightly bound, making it less likely for "soft particles" or "loose particles" to occur during the extrusion process. The particle molding rate can reach over 95%, and the finished product density (1.2-1.3g/cm³) and calorific value (17-18MJ/kg) are more stable.

(3) More friendly post-processing and production environment

Reduced cooling burden: The temperature of dry material pellets after molding is usually 10-15℃ lower than that of wet material, shortening the cooling equipment processing time and eliminating the need to worry about agglomeration caused by water evaporation.

Dust pollution is controllable: Although dust is generated during the dry material processing, there is no "sticky dust" like wet material. With a dust collector, it can easily meet the standards, and the frequency of equipment cleaning and maintenance is reduced, reducing downtime.

3. Application scenarios of dried bagasse biomass pellet processing equipment

(1) Household and small-scale heating: Fuel for household stoves and hot water boilers has good combustion performance and meets cooking and heating needs.

(2) Industrial energy substitution: Fuel for industrial boilers and biomass power plants is renewable and has a stable supply of raw materials.

(3) Environmental protection and carbon neutrality: Substituting fossil fuels to reduce carbon emissions, achieving carbon neutrality and no additional air pollutant emissions.

(4) Agricultural waste value-added: Utilizing bagasse as a resource, extending the industrial chain, increasing added value, and increasing farmers' income.

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TONY Brand 0.8-1.2 Ton/Hour Dried Bagasse Pellet Manufacturing Plant can take dried bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 0.8-1.2 Ton/Hour

2. Raw materials: Dried bagasse

3. Moisture: dried type, about 10-15%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Dried Bagasse Pellet Production Line

2. Raw Material: All kinds of dried bagasse

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 0.8-1.2 tons per hour

5. Process: Fine Crushing Process -  Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Multifunctional Hammer Mill-TFQ65*55-37kw,  TONY Pellet Machine- TYJ450-Ⅱ-55kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图

3D图

三维图

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多功能粉碎机

带锯末图

1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:1-1.5 Ton/Hour. 

C.TONY brand multifunctional hammer mill TFQ65*55-37kw*1set

Main Parts:

(1)TONY Multifunctional Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:0.8-1.2Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ450-Ⅱ-55kw*1 set

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

5.3图片

镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:0.8-1.2 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.4图片

包装机

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:0.8-1.2 Ton/Hour. 

C.TONY  brand semi-automatic packing machine*1 set

Main Parts:

(1)TONY Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 干甘蔗渣+颗粒 颗粒机

One of the core advantages of the dry bagasse biomass pellet processing project lies in its simplified production process.

1. Eliminating the core drying step:

The moisture content of dry bagasse has been reduced to the optimal molding range of 10%-15%, eliminating the need for costly drum dryers. This not only reduces equipment investment by 30%-40%, but also completely eliminates energy consumption in the drying process. The per-ton processing cost is 20%-25% lower than that of wet bagasse projects.

2. Easier equipment maintenance:

Dry bagasse is non-sticky and less likely to clog the feed inlets and die holes of pulverizers and pelletizers. This reduces equipment cleaning frequency by over 50%, reducing downtime for maintenance (to just 3-5 hours per month). Furthermore, dry bagasse causes less wear on equipment components (such as blades and ring dies), extending replacement intervals by 30%, significantly reducing maintenance costs. 

3. Greater production flexibility:

No longer relying on proximity to sugar refineries (where dry residue transportation costs are low and deterioration is less likely), projects can be sited in areas close to downstream markets (such as heating zones and industrial clusters), reducing finished product transportation costs and expanding market reach.

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干甘蔗渣图 颗粒图

1. High Return on Investment: 

Low raw material costs, minimal equipment investment, and simple operation.

2. Wide Range of Applications: 

Easy to use and store. It can be used for heating, household stoves, hot water boilers, industrial boilers, biomass power plants, and other applications, replacing firewood, coal, and fuel oil. It is also suitable for household units. Its excellent combustion performance meets cooking and heating needs.

3. Environmental Benefits: 

It is environmentally friendly and carbon neutral, meaning that the carbon dioxide emissions produced during its growth process are absorbed by the plant itself, without releasing other air pollutants into the air. Sugarcane bagasse pellets are a clean and sustainable biomass energy source. After solidification and molding, they are easy to transport and store. They can be supplied locally to residents near sugar mills and used in biomass pellet stoves for heating, enhancing the company's social value.

4. Renewable: 

Unlike fossil fuels like coal and natural gas, which are consumable (and take a long time to form), sugarcane bagasse pellets are renewable because sugarcane grows annually, ensuring a continuous supply of raw materials. 

5. Turning waste into treasure: 

In the context of global energy shortage, sugarcane bagasse pellets are a representative of turning "waste" into wealth. Sugarcane is fully utilized and income is increased.

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绿色地球+原材料+颗粒图

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公司优势图