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Project Brief Introduction:

1.Product:Dried Hay/Grass/Alfalfa Pellet Line

2.Capacity:6Ton /Hour

3.TONY Brand 6Ton /Hour Dried Hay/Grass/Alfalfa Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,TONY Pellet Machine TYJ760-III-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 735kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图

原材料图+颗粒机图片

1. The working principle of dried bagasse biomass pellet processing equipment

The core principle of processing sugarcane bagasse into biomass pellets is to control material properties through pretreatment, synergizing mechanical and thermal effects to fully utilize the inherent components of the raw material and achieve dense molding. Essentially, this is a physical and chemical process that transforms loose sugarcane bagasse into high-density, highly stable fuel pellets. This process can be divided into three key stages: pretreatment, core molding, and post-processing.

2. Characteristics of dried bagasse biomass pellet processing equipment

(1) Raw material pretreatment compatibility: Matching pretreatment processes such as crushing to ensure that the crushed sugarcane bagasse meets the pelletizing requirements.

(2) Mold and roller adaptation: Wear-resistant molds (optional apertures of φ6-φ12mm) are used to adapt to the toughness of sugarcane bagasse fibers and avoid clogging or excessive wear. Durability and power configuration

(3) Durability and power configuration: Key components (such as screws, gearboxes, etc.) are made of high-strength carbon structural steel and undergo tempering and carburizing treatment to meet the high load requirements of sugarcane bagasse processing. Ensure long-term stable operation of the equipment.

3. Application scenarios of dried bagasse biomass pellet processing equipment

(1) Industrial boiler fuel

Application targets: Industrial enterprises that require a stable heat source, such as textile mills, paper mills, food processing plants, and chemical plants (such enterprises traditionally rely on coal-fired boilers, which puts great pressure on environmental protection).

(2) Civilian clean heating/cooking

Application targets: Winter heating, home cooking, and decentralized energy needs in small places such as homestays and farmhouses.

(3) Biomass power generation/cogeneration

Application targets: Small and medium-sized biomass power plants (installed capacity 10-30MW), industrial park cogeneration projects (providing electricity and steam for the park).

(4) Agricultural and animal husbandry auxiliary

Application targets: Organic fertilizer production enterprises, flower and seedling planting bases.

原材料--成品图

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TONY Brand 6 Ton/Hour Dried Bagasse Pellet Manufacturing Plant can take dried bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 6 Ton/Hour

2. Raw materials: Dried bagasse

3. Moisture: dried type, about 10-15%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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图片

原材料--成品图

1. Project Name: Dried Bagasse Pellet Production Line

2. Raw Material: All kinds of dried bagasse

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 6 tons per hour

5. Process: Fine Crushing Process -  Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD85*220-220kw,  TONY Pellet Machine- TYJ760-Ⅲ-200kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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流程图1   

流程图     

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原材料+颗粒图

颗粒+机器图

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高效粉碎机

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1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:6-8 Ton/Hour. 

C.TONY brand effective hammer mill TFD85*220-220kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:6Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-200kw*2 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4) Electrical Cabinets.

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镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:6Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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双胞包装机

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:6 Ton/Hour. 

C.TONY  brand double packing machine*1 set

Main Parts: 

(1)TONY Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 干甘蔗渣+颗粒 颗粒机

Project advantages: market competitiveness and environmental value

(1) Excellent product characteristics and strong market competitiveness

Biomass pellets have many excellent characteristics. They have a high calorific value, generally 4200-4800 kcal/kg, close to medium-quality coal, and can provide sufficient heat; they have a low ash content, with very little ash residue after combustion, which reduces cleaning costs and reduces environmental pollution; they have low emissions, extremely low sulfur content (usually <0.05%), and low nitrogen content. Pollutants such as sulfur dioxide and nitrogen monoxide produced during the combustion process are much lower than those produced by burning coal, meeting strict environmental protection standards and are highly favored by customers with high environmental protection requirements. In addition, biomass pellets have a regular shape, mostly cylindrical, with a diameter of 6-12 mm and a length of 20-50 mm. The density can reach 0.8-1.2 g/cm3, high hardness, not easy to break, easy to store and transport, further enhancing the market competitiveness of the product.

(2) Significant environmental benefits and high social value

The development of the biomass pellet industry aims to turn agricultural and forestry waste into treasure, realize resource recycling, and reduce waste pollution to the environment. At the same time, the carbon dioxide emitted during the combustion of biomass pellets is largely offset by the carbon dioxide absorbed by plant growth, achieving "carbon neutrality," helping to mitigate the greenhouse effect and improve air quality. This not only complies with national environmental protection policies but also helps entrepreneurs establish a positive corporate image, generating a good social reputation and potential business opportunities.

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干甘蔗渣图 颗粒图

The main advantages of bagasse pellets include environmental protection, economy and sustainability. ‌ bagasse pellets as a biomass fuel have many advantages, especially in terms of environmental protection and economic benefits ‌.

Firstly, bagasse pellets have significant advantages in terms of environmental protection. Bagasse is a renewable resource derived from agricultural waste, and the use of bagasse pellets can reduce dependence on fossil fuels and reduce greenhouse gas emissions. In addition, the ash produced by bagasse pellets during the combustion process can be used as a high-quality organic fertilizer to further promote the sustainable development of agriculture ‌.

Secondly, bagasse pellets also have economic advantages. The price of bagasse pellets is relatively low, the price of a ton of bagasse pellets is about 800 or 900 yuan, which is lower than the cost of traditional coal burning. This makes bagasse pellets competitive in the fuel market, especially today when energy costs are increasing, and bagasse pellets offer a more economical alternative ‌.

Finally, bagasse pellets offer sustainability benefits. Sugarcane is a crop with a short growth cycle, and bagasse as its by-product is rich in sources, which can ensure long-term stable supply. This will help reduce the dependence on limited resources and promote the development of a circular economy. ‌

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绿色地球+原材料+颗粒图

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