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1. The working principle of dried bagasse biomass pellet processing equipment

Processing dry sugarcane bagasse into biomass pellets relies on a comprehensive suite of mechanical equipment and physical compression molding technology. The entire process is primarily accomplished through pulverization, compression molding, and cooling. The core equipment is a biomass pellet machine (also known as a bagasse pellet machine or ring die pellet machine), which operates based on the physical mechanism of high-pressure extrusion and frictional heat generation.

2. Characteristics of dried bagasse biomass pellet processing equipment

(1) Strong adaptability to raw materials: The crushing equipment is resistant to coarse fiber clogging, and the molding equipment ensures the strength of sugarcane bagasse pellets by optimizing the compression ratio, avoiding the problem of "loose particles".

(2) Controllable energy consumption: The TONY ring die pellet machine uses friction heat generated by sugarcane bagasse fibers to assist in molding, which can reduce external heating energy consumption (saving 15%-20% energy compared to ordinary pellet machines).

(3) Environmental protection standards: The entire production line is enclosed, and dust collectors are installed in the crushing and drying stages to meet the comprehensive emission standards for atmospheric pollutants; the carbon emissions of the finished pellets when burned are 90% lower than those of coal, contributing to the "dual carbon" goal.

3. Application scenarios of dried bagasse biomass pellet processing equipment

(1) Industrial boiler fuel: It can directly replace coal and natural gas and be used for boiler heating in the food processing, textile, chemical and other industries. Its sulfur content during combustion is less than 0.05%, which is much lower than coal (usually 0.5%-3%). It can reduce sulfur dioxide emissions and help enterprises meet environmental emission standards. At the same time, the fuel cost is 30%-40% lower than natural gas. 

(2) Biomass power generation/heating: It is used as a raw material for biomass power plants and regional centralized heating stations to generate electricity or heat through incineration.

(3) Small heating/cooking: In rural or remote areas, it can be used as a fuel for household heating stoves and cooking stoves, replacing firewood and loose coal. The pellets burn completely and without black smoke. The thermal efficiency is 2-3 times higher than that of firewood. It is also easy to store (bags do not take up space), which improves the rural living environment.

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TONY Brand 28-35 Ton/Hour Dried Bagasse Pellet Manufacturing Plant can take dried bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 28-35 Ton/Hour

2. Raw materials: Dried bagasse

3. Moisture: dried type, about 10-15%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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1. Project Name: Dried Bagasse Pellet Production Line

2. Raw Material: All kinds of dried bagasse

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 28-35 tons per hour

5. Process: Fine Crushing Process -- Bagasse Storage Process-  Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD85*250-250kw,TONY Large Hydraulic Storage Silo,TONY Pellet Machine- TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:28-35 Ton/Hour. 

C.TONY brand effective hammer mill TFD85*250-250kw*5sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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2.Bagasse Storage Process:

A. This process is mainly used to storage the bagasse that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and Bagasse in it is not easy to be blocked. 

B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the bagasse  that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the Bagasse on the ground directly which may need some labour.                        

Main Parts:                                                                                                                                   

(1)TONY's new Large Hydraulic Storage Silo.

(2)With screws inside the storage bin to prevent Bagasse blocked.

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3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:28-35Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-III-250kw*7 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

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4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:28-35 Ton/Hour. 

C.TONY brand galvanized pellets cooler *2 sets

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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5.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:28-35 Ton/Hour. 

C.TONY brand ton packing machine*2 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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The dry sugarcane biomass pellet project is a promising green energy venture. The following describes the project's background, advantages, production process, and market analysis:

Project Background: As the global energy structure shifts toward cleaner, low-carbon energy, biomass energy, as a renewable and environmentally friendly form of energy, has garnered widespread attention. Large quantities of dry sugarcane waste are generated annually. Processing it into biomass pellets can achieve efficient resource utilization and reduce environmental pollution.

Project Advantages

Abundant Raw Materials: Sugarcane is abundant in major sugarcane-producing areas. Compared to other biomass feedstocks, dry sugarcane has a higher calorific value and lower moisture content, making it easier to process and store.

Large Market Demand: Demand for clean fuels continues to grow in industrial boilers, biomass power plants, and residential heating applications. Biomass pellets are an ideal alternative to coal and hold promising market prospects.

Production Process

Raw Material Collection and Pretreatment: Dry sugarcane is collected through collaboration with local farmers, cooperatives, or specialized storage and transportation companies. Pretreatment processes such as crushing and drying are performed to reduce moisture content and improve formability.

Pelletizing: Pre-treated dry sugarcane is fed into a pelletizer and compressed into pellets under a specific temperature and pressure.

Quality Inspection and Packaging: The finished biomass pellets undergo quality inspection to ensure that their calorific value, ash content, moisture content, and other indicators meet standards. They are then packaged for storage and transportation.

Market Analysis

Target Market: Primarily industrial boiler users, biomass power plants, heating companies, and residential and small commercial users with heating needs.

Environmental Benefits: The project will help reduce the incineration of dry sugarcane waste, lower emissions of pollutants such as carbon dioxide and sulfur dioxide, improve air quality, and promote sustainable development.

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The core advantages of dry sugarcane pellets lie in raw material utilization, energy properties, and application adaptability. They not only efficiently process sugarcane waste but also serve as a clean, environmentally friendly, and multifunctional product suitable for a variety of scenarios.

1. Raw Material and Cost Advantages: Abundant resources and manageable costs

Raw materials are readily available and low-cost: In major sugarcane-producing areas, dry sugarcane stalks and processing waste can be directly used, eliminating the need for high-cost additional procurement. The raw material cost is solely the cost of collection and transportation, and this solves the problem of waste accumulation in production areas.

High Utilization Rate and No Waste: Powder and unqualified pellets generated during processing can be recycled back into the pelletizer, resulting in a comprehensive material utilization rate exceeding 95%, virtually eliminating raw material loss and further reducing unit costs.

2. Energy and Environmental Advantages: Clean and low-carbon, adaptable to green needs

Stable Calorific Value and Excellent Combustion Performance: Dry sugarcane pellets have a low moisture content, a calorific value close to that of medium-quality coal, and produce no black smoke or pungent odor when burned. The ash content is only 2%-5%, far lower than coal, reducing air pollution.

Compliant with Environmental Policy Guidelines: As a renewable biomass energy source, it can replace traditional coal in industrial boilers and heating applications, helping businesses meet environmental emission requirements and qualify for local biomass energy subsidies.

3. Application and Storage Advantages: Widely Adaptable and Easily Circulated

Multi-Application Adaptability: It can be used as a biomass fuel for energy, a feed additive, a food processing auxiliary, and even as a base material for environmentally friendly detergents, boasting strong cross-sector application capabilities.

Easy Storage and Transportation: The pellets have a regular shape and are 3-4 times denser than loose, dry sugarcane, requiring less storage space. They are also moisture-resistant and prevent scattering and loss, allowing them to be transported long distances by ordinary trucks, reducing logistics costs.

4. Quality and Safety Advantages: Natural Properties for Safe Use

Natural Ingredients and No Additives: The processing process utilizes only physical extrusion, without the addition of adhesives, preservatives, or other chemicals, preserving the natural ingredients of the dry sugarcane, making it safer for use in food and feed applications.

Stable Performance and Durability: The pellets have a moderate hardness and are resistant to breakage and clumping during storage, making them suitable for long-term stockpiling.

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