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1. The working principle of dried bagasse biomass pellet processing equipment

The core principle of biomass pellet processing equipment, such as pellet mills, is to convert biomass feedstock into high-density pellet fuel through mechanical compression. The basic process involves three steps: feedstock pretreatment (crushing), mechanical compression, and finished product processing (cooling and packaging). For example, in a ring die pellet mill, a motor connected to a reducer via a coupling drives the ring die. The feedstock enters the compression zone under gravity, where compression rollers squeeze the material into the ring die holes. After the pellets are formed in the die, a cutter cuts them into pellets of fixed lengths.

2. Characteristics of dried bagasse biomass pellet processing equipment

(1) Raw material pretreatment compatibility: Matching pretreatment processes such as crushing to ensure that the crushed sugarcane bagasse meets the pelletizing requirements.

(2) Mold and roller adaptation: Wear-resistant molds (optional apertures of φ6-φ12mm) are used to adapt to the toughness of sugarcane bagasse fibers and avoid clogging or excessive wear. Durability and power configuration

(3) Durability and power configuration: Key components (such as screws, gearboxes, etc.) are made of high-strength carbon structural steel and undergo tempering and carburizing treatment to meet the high load requirements of sugarcane bagasse processing. Ensure long-term stable operation of the equipment.

3. Application scenarios of dried bagasse biomass pellet processing equipment

(1) Main sugarcane producing areas and their surrounding areas (core raw material oriented)

The core advantage of this type of location is the convenient access to raw materials and extremely low cost, which is the area where the equipment is most concentrated. Application logic: Sugar mills produce a large amount of sugarcane bagasse waste every year. The equipment can be directly connected to the sugar mill to recycle raw materials. The processed pellets can be used for the sugar mill's own boilers (replacing coal) and can also be sold to surrounding markets, greatly reducing the cost of raw material transportation. Typical scenario: Sugar mills build supporting small pellet processing plants to jointly participate in raw material recycling and processing. 

(2) Areas with clean fuel demand (end demand oriented)

The core of this type of location is that there is a clear fuel gap or environmental protection requirements. The pellets produced by the equipment can directly meet local demand. Specific locations: rural areas with high heating demand, small and medium-sized industrial clusters with high environmental protection requirements (such as food processing parks, textile industrial parks), and the surrounding areas of biomass power plants. Application logic: Northern rural areas need to replace loose coal to achieve clean heating, and industrial clusters need low-pollution fuels to meet environmental protection standards. The pellets produced by the equipment can be directly used as fuel for local heating, industrial boilers, and power generation in power plants, realizing "local production and local consumption." 

(3) Agricultural Circular Economy and Specialized Industry Scenarios (Resource Reuse-Oriented)

Application Logic: Planting bases can crush the pellets and use them as seedling substrates or organic fertilizer raw materials, reducing agricultural production costs; board mills and activated carbon plants can use the pellets as production auxiliary materials, replacing traditional raw materials such as wood and coal, in line with the concept of green production.

Typical Scenario: Organic fertilizer plants purchase small equipment to mix sugarcane bagasse pellets with livestock and poultry manure for composting; board mills install processing lines to crush the pellets and use them for board pressing.

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TONY Brand 20-25  Ton/Hour Dried Bagasse Pellet Manufacturing Plant can take dried bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 20-25  Ton/Hour

2. Raw materials: Dried bagasse

3. Moisture: dried type, about 10-15%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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1. Project Name: Dried Bagasse Pellet Production Line

2. Raw Material: All kinds of dried bagasse

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 20-25  tons per hour

5. Process: Fine Crushing Process -- Bagasse Storage Process-  Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD75*160-160kw,TONY Large Hydraulic Storage Silo,TONY Pellet Machine- TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:20-25  Ton/Hour. 

C.TONY brand effective hammer mill TFD75*160-160kw*4sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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2.Bagasse Storage Process:

A. This process is mainly used to storage the bagasse that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and Bagasse in it is not easy to be blocked. 

B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the bagasse  that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the Bagasse on the ground directly which may need some labour.                        

Main Parts:                                                                                                                                   

(1)TONY's new Large Hydraulic Storage Silo.

(2)With screws inside the storage bin to prevent Bagasse blocked.

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3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:20-25 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-III-280kw*5 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

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4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:20-25  Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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5.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:20-25  Ton/Hour. 

C.TONY brand ton packing machine*1 set

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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1. Feasibility Of Bagasse As Feed Granules

Bagasse is rich in cellulose and hemicellulose, which can be broken down and converted into energy in animals. At the same time, bagasse also contains a certain amount of minerals and vitamins, which has a certain promoting effect on the growth and health of ducks. Therefore, from a nutritional point of view, bagasse as a feed particle is feasible.

However, the high content of cellulose and hemicellulose in bagasse, if used directly as feed, may cause indigestion and nutritional imbalance in animals. Therefore, in practical applications, bagasse needs to be treated to a certain extent, such as crushing, drying, granulation, etc., in order to improve its palatability and nutritional value.

2. The Nutritional Value Of Bagasse Feed Granules

The treated bagasse feed granules have high nutritional value. First, the cellulose and hemicellulose in bagasse can be broken down by microorganisms in poultry and converted into energy substances such as volatile fatty acids, providing adequate energy for animals. Secondly, bagasse also contains a certain amount of protein, minerals and vitamins, which has a positive promoting effect on the growth and health of animals.

3.The Potential Problems Of Bagasse Feed Pellets

Although bagasse has many advantages as an animal feed pellet, there are also some potential problems. First of all, the nutrients in bagasse are relatively simple and lack key nutrients such as essential amino acids required by animals. Therefore, when using bagasse feed pellets, it is necessary to match them with other feeds to ensure the nutritional balance of animals. Secondly, the palatability of bagasse is poor, which may affect the appetite and feed intake of animals. Therefore, it is necessary to pay attention to improving its taste and flavor during processing.

In summary, bagasse can be used as animal feed particles after treatment, but it must be ensured that its nutrition is balanced and high safety. In practical applications, farmers need to carry out reasonable matching and processing according to their own conditions and the needs of animals.

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Core Advantages

1. Environmentally Friendly and Clean:

Sulfur dioxide emissions during combustion are less than 50 mg/m³ and nitrogen oxide emissions are less than 200 mg/m³, significantly lower than coal (sulfur dioxide emissions are approximately 2000 mg/m³), and it complies with the EU EN14961 standard for biomass pellets.

2. High Calorific Value:

With a low calorific value of approximately 16-18 MJ/kg (equivalent to 0.6-0.7 kg of standard coal), it can meet the needs of industrial boilers and residential heating.

3. Low Cost:

Sugarcane bagasse is a waste product from juice extraction plants, and its raw material cost is extremely low (in some areas, it is available free of charge, with only transportation costs required), significantly lower than coal and natural gas.

4. Carbon Sequestration and Emission Reduction:

It is a "carbon-neutral" fuel (the carbon dioxide absorbed during sugarcane growth is balanced by the carbon dioxide released during combustion), helping companies achieve their "dual carbon" goals.

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