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Project Brief Introduction:

1.Product:Dried Bagasse Pellet Line

2.Capacity: 18-20 T/Hour

3.TONY Brand 18-20Ton /Hour Dried Bagasse Pellet Line Project Process

4.Main Machine:Hammer Mill,Large Hydraulic Storage Silo,TONY Pellet Machine TYJ860-III-280KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About  1970kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

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1. The working principle of dried bagasse biomass pellet processing equipment

The principle behind the dry bagasse biomass pellet processing equipment is the coupling of mechanical forces (extrusion and shearing) and thermal energy (frictional heat and external heating). Mechanical force narrows interfiber gaps and shapes the pellets, while thermal energy softens the fibers and activates natural binders, ultimately transforming the loose bagasse into high-density, highly stable biomass pellets. This entire process eliminates the need for chemical binders, ensuring the pellets' environmental friendliness while fully utilizing the fiber properties of bagasse, effectively repurposing agricultural and forestry waste.

2. Characteristics of dried bagasse biomass pellet processing equipment

(1) Gear drive, strong extrusion force: The large gear drive system provides strong extrusion force to ensure the density and quality of the pellets.

(2) Low energy consumption, high output: The equipment design focuses on energy efficiency and can achieve higher output with lower energy consumption.

(3) Easy to operate: Biomass pellet processing equipment usually has a simple and easy-to-understand operation interface and process, which is convenient for workers to operate.

(4) Strong adaptability: It can adapt to different types and forms of sugarcane raw materials.

(5) Easy maintenance: The equipment structure design takes into account the convenience of daily maintenance, such as easy replacement of wear parts.

(6) High safety: Various safety protection measures are incorporated into the equipment design, such as devices to prevent the entry of hard objects such as metal, and emergency stop buttons, etc.

3. Application scenarios of dried bagasse biomass pellet processing equipment

Core application areas: Biomass energy production and application

The main product after bagasse processing is bagasse biomass pellets (or standard pellets after drying). Its core value lies in becoming a clean and renewable energy source that replaces traditional fossil fuels. Therefore, the energy field is the core application scenario of this equipment, including:

(1) Industrial heating/power generation field

Applicable scenarios: production heat (such as boiler heating, drying process) of small and medium-sized factories (such as food processing, textile, wood processing, chemical industry, etc.), power source of small generator sets.

(2) Civil heating/cooking field

Applicable scenarios: winter heating in areas with rich bagasse resources, family cooking or heating of small commercial places (such as homestays, bathing centers).

(3) Biomass power generation field

Applicable scenarios: fuel pretreatment link of small and medium-sized biomass power plants (installed capacity 10-30MW).

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TONY Brand 18-20 Ton/Hour Dried Bagasse Pellet Manufacturing Plant can take dried bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 18-20 Ton/Hour

2. Raw materials: Dried bagasse

3. Moisture: dried type, about 10-15%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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1. Project Name: Dried Bagasse Pellet Production Line

2. Raw Material: All kinds of dried bagasse

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 18-20 tons per hour

5. Process: Fine Crushing Process -- Bagasse Storage Process-  Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD75*132-132kw,TONY Large Hydraulic Storage Silo,TONY Pellet Machine- TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:18-20 Ton/Hour. 

C.TONY brand effective hammer mill TFD75*132-132kw*4sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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2.Bagasse Storage Process:

A. This process is mainly used to storage the bagasse that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and Bagasse in it is not easy to be blocked. 

B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the bagasse  that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the Bagasse on the ground directly which may need some labour.                        

Main Parts:                                                                                                                                   

(1)TONY's new Large Hydraulic Storage Silo.

(2)With screws inside the storage bin to prevent Bagasse blocked.

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3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:18-20Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-III-280kw*4 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

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4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:18-20 Ton/Hour. 

C.TONY brand galvanized pellets cooler *2 sets

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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5.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:18-20 Ton/Hour. 

C.TONY brand ton packing machine*2 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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The bagasse biomass pellet project utilizes abundant bagasse resources to transform high-moisture, difficult-to-process waste into clean, renewable, and high-value-added biomass pellets. This resource recycling project aims to address the inherent solid waste pollution issues of the bagasse processing industry while generating clean energy to replace fossil fuels, achieving a win-win situation for both environmental and economic benefits. The key to the success of the bagasse biomass pellet project lies in three key aspects:

1. Matching raw materials with production capacity: Avoiding raw material shortages caused by overcapacity or raw material waste caused by undercapacity;

2. Matching equipment with raw material characteristics: Using specialized bagasse equipment can reduce equipment failures;

3. Matching products with market demand: Customizing product specifications based on the needs of local customers (factories, power plants, and residential applications) ensures stable sales. Furthermore, environmental compliance and cost control (raw materials, labor, and energy consumption are core cost items) must be prioritized. Leveraging policy support to reduce upfront investment, the project ultimately achieves a win-win situation for both environmental and economic benefits.

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The core value of bagasse biomass pellets lies in their excellent energy supply. Their energy characteristics are reflected in the following aspects:

1. High calorific value and high combustion efficiency

Baggasse fibers have a high density, and after compression into pellets, the bulk density can reach 1.1-1.3 g/cm³. Its low calorific value is typically 18-20 MJ/kg (approximately 4,300-4,800 kcal/kg), close to that of medium-quality bituminous coal (approximately 20-25 MJ/kg) and significantly higher than straw pellets (14-16 MJ/kg) and wood chip pellets (16-18 MJ/kg). The pellets' dense structure ensures excellent air circulation during combustion, resulting in a heat conversion rate exceeding 85% and no noticeable black smoke, thus avoiding the "high energy, low efficiency" drawback of bulk bagasse combustion.

2. Low combustion residue and high ash utilization.

Energy-grade bagasse has an extremely low ash content (typically only 0.5%-1.5%), far lower than coal (10%-30%) and straw (5%-8%). The resulting ash is finely granulated and rich in elements such as potassium and silicon. It can be directly used as potash fertilizer for farmland or landscaping, completing the "energy-bagasse-agriculture" cycle and reducing solid waste disposal costs.

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