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Project Brief Introduction:

1.Product:Dried Bagasse Pellet Line

2.Capacity: 14-16T/Hour

3.TONY Brand 14-16Ton /Hour Dried Bagasse Pellet Line Project Process

4.Main Machine:Hammer Mill,TONY Pellet Machine TYJ860-Ⅲ-250kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About  kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of dried bagasse biomass pellet processing equipment

The essence of dry bagasse pellet processing equipment is to transform low-value agricultural waste (dry bagasse) into high-density fuel pellets through a process that involves "fine grinding in a crusher → high-pressure extrusion in a pelletizer → frictional heating → cooling and screening." Its core advantage lies in the fact that it eliminates the need for chemical binders and instead relies solely on the softening and bonding properties of the raw material's fibers under high temperature and high pressure to form pellets. This ensures the pellets are environmentally friendly (no harmful gases are emitted during combustion) while reducing production costs, perfectly meeting the demand for "resource-based and clean" biomass energy.

2. Characteristics of dried bagasse biomass pellet processing equipment

(1) The motor shaft and the gear shaft are directly connected, which provides stronger power transmission, greater torque resistance, higher stability and lower maintenance rate.

(2) The bearing chamber has been improved, the sealing method has been changed, and forged tempered wear-resistant materials are used to prevent dust from falling into the bearing chamber.

(3) The gearbox body is larger, the gears are larger, the output power is higher, and the power consumption is lower.

(4) The bearings use genuine heavy-duty Harbin shafts, which have longer bearing life and lower maintenance rate for the whole machine.

(5) The ring die adopts a vertical double-layer structure, with both upper and lower layers used, which improves utilization, reduces costs and increases efficiency.

(6) The pressure wheel rotates, the material is centrifuged, and the surrounding material is evenly distributed.

(7) High efficiency and energy saving, automatic timed oil supply and lubrication ensure that the bearings are fully lubricated and the operation is safer and more reliable.

(8) High-pressure filtration and clean and smooth independent frequency conversion device ensure the output of particles.

3. Application scenarios of dried bagasse biomass pellet processing equipment

Dry bagasse pelletizing equipment is a key link in transforming waste into treasure in the sugarcane industry. Its largest and most economically driven application is biomass energy utilization (industrial fuel, power generation, and heating), but it also demonstrates significant value in agricultural bedding, feed supplementation, and industrial raw materials (board and pulp). With the growing global emphasis on renewable energy, the circular economy, and carbon neutrality, this equipment's application prospects are expanding. It is a key technology for achieving sustainable development and efficient resource utilization in the sugarcane industry. Pelletizing not only addresses the environmental challenges of bagasse disposal but also creates significant economic and environmental benefits.

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TONY Brand 14-16 Ton/Hour Dried Bagasse Pellet Manufacturing Plant can take dried bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 14-16 Ton/Hour

2. Raw materials: Dried bagasse

3. Moisture: dried type, about 10-15%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Dried Bagasse Pellet Production Line

2. Raw Material: All kinds of dried bagasse

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 14-16 tons per hour

5. Process: Fine Crushing Process -  Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD85*250-250kw,  TONY Pellet Machine- TYJ860-Ⅲ-250kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

三维图

三维图

三维图

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高效粉碎机

带锯末图

1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:16-20 Ton/Hour. 

C.TONY brand effective hammer mill TFD85*250-250kw*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:14-18Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-III-250kw*4 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

5.3图片

镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:14-16 Ton/Hour. 

C.TONY brand galvanized pellets cooler *2 sets

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.4图片

吨包机

4.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:14-16 Ton/Hour. 

C.TONY brand ton packing machine*2 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 干甘蔗渣+颗粒 颗粒机

This project leverages negative-cost raw materials, policy-driven demand, and carbon finance to create a triple growth engine. This creates a closed-loop value chain in key sugarcane-producing regions: waste processing fees, pellet sales, carbon sequestration revenue, and product premiums. By 2025, when the global carbon pricing system matures, the project's net profit margin could exceed 60%. This makes it a high-quality asset in the context of carbon neutrality and provides a dual solution for rural revitalization: green employment and environmental governance. We recommend prioritizing deployment in the core sugarcane producing regions of Guangxi and Yunnan to seize this window of opportunity.

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干甘蔗渣图 颗粒图

1.As a solid biofuel, bagasse pellets can be directly burned in boilers, replacing coal, fuel oil, or natural gas to provide steam, heat, or electricity for sugar refineries, other industrial users, and district heating facilities.                            

2. Carbonization for Sale: The bagasse pellets produced by the biomass pellet machine can be further carbonized and processed in a charcoal machine to produce charcoal sticks or briquettes for sale.

3. Pollution-Free Combustion: Bagasse pellets produce no pollutants after combustion, and the resulting ash is an ideal organic fertilizer, making it a clean and sustainable biomass energy source.

4. Ease of Transportation and Storage: The solidified bagasse reduces its volume by over 85%, making it easier to transport and store. Its density, durability, and combustion characteristics are significantly improved, significantly increasing its value and potential applications.

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绿色地球+原材料+颗粒图

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公司展会图