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Project Brief Introduction:

1.Product:Dried Bagasse Pellet Line

2.Capacity: 14-15T/Hour

3.TONY Brand14-15Ton /Hour Dried Bagasse Pellet Line Project Process

4.Main Machine:Hammer Mill,TONY Pellet Machine TYJ760-Ⅲ-185kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About  kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of dried bagasse biomass pellet processing equipment

The core principle of processing sugarcane bagasse into biomass pellets is to control material properties through pretreatment, synergizing mechanical and thermal effects to fully utilize the inherent components of the raw material and achieve dense molding. Essentially, this is a physical and chemical process that transforms loose sugarcane bagasse into high-density, highly stable fuel pellets. This process can be divided into three key stages: pretreatment, core molding, and post-processing.

2. Characteristics of dried bagasse biomass pellet processing equipment

(1) Gear drive, strong extrusion force: The large gear drive system provides strong extrusion force to ensure the density and quality of the pellets.

(2) Low energy consumption, high output: The equipment design focuses on energy efficiency and can achieve higher output with lower energy consumption.

(3) Easy to operate: Biomass pellet processing equipment usually has a simple and easy-to-understand operation interface and process, which is convenient for workers to operate.

(4) Strong adaptability: It can adapt to different types and forms of sugarcane raw materials.

(5) Easy maintenance: The equipment structure design takes into account the convenience of daily maintenance, such as easy replacement of wear parts.

(6) High safety: Various safety protection measures are incorporated into the equipment design, such as devices to prevent the entry of hard objects such as metal, and emergency stop buttons, etc.

3. Application scenarios of dried bagasse biomass pellet processing equipment

(1) Industrial boiler fuel

Application targets: Industrial enterprises that require a stable heat source, such as textile mills, paper mills, food processing plants, and chemical plants (such enterprises traditionally rely on coal-fired boilers, which puts great pressure on environmental protection).

(2) Civilian clean heating/cooking

Application targets: Winter heating, home cooking, and decentralized energy needs in small places such as homestays and farmhouses.

(3) Biomass power generation/cogeneration

Application targets: Small and medium-sized biomass power plants (installed capacity 10-30MW), industrial park cogeneration projects (providing electricity and steam for the park).

(4) Agricultural and animal husbandry auxiliary

Application targets: Organic fertilizer production enterprises, flower and seedling planting bases.

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TONY Brand 14-15 Ton/Hour Dried Bagasse Pellet Manufacturing Plant can take dried bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 14-15 Ton/Hour

2. Raw materials: Dried bagasse

3. Moisture: dried type, about 10-15%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Dried Bagasse Pellet Production Line

2. Raw Material: All kinds of dried bagasse

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 14-15 tons per hour

5. Process: Fine Crushing Process -  Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD85*220-220kw,  TONY Pellet Machine- TYJ760-Ⅲ-185kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

三维图

三维图

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高效粉碎机

带锯末图

1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:14-15 Ton/Hour. 

C.TONY brand effective hammer mill TFD85*220-220kw*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:14-15Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-185kw*5 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

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镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:14-15Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                  

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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吨包机

4.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:14-15 Ton/Hour. 

C.TONY brand ton packing machine*1 set

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 干甘蔗渣+颗粒 颗粒机

Project advantages: market competitiveness and environmental value

(1) Excellent product characteristics and strong market competitiveness

Biomass pellets have many excellent characteristics. They have a high calorific value, generally 4200-4800 kcal/kg, close to medium-quality coal, and can provide sufficient heat; they have a low ash content, with very little ash residue after combustion, which reduces cleaning costs and reduces environmental pollution; they have low emissions, extremely low sulfur content (usually <0.05%), and low nitrogen content. Pollutants such as sulfur dioxide and nitrogen monoxide produced during the combustion process are much lower than those produced by burning coal, meeting strict environmental protection standards and are highly favored by customers with high environmental protection requirements. In addition, biomass pellets have a regular shape, mostly cylindrical, with a diameter of 6-12 mm and a length of 20-50 mm. The density can reach 0.8-1.2 g/cm3, high hardness, not easy to break, easy to store and transport, further enhancing the market competitiveness of the product.

(2) Significant environmental benefits and high social value

The development of the biomass pellet industry aims to turn agricultural and forestry waste into treasure, realize resource recycling, and reduce waste pollution to the environment. At the same time, the carbon dioxide emitted during the combustion of biomass pellets is largely offset by the carbon dioxide absorbed by plant growth, achieving "carbon neutrality," helping to mitigate the greenhouse effect and improve air quality. This not only complies with national environmental protection policies but also helps entrepreneurs establish a positive corporate image, generating a good social reputation and potential business opportunities.

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干甘蔗渣图 颗粒图

Core Advantages

1. Environmentally Friendly and Clean:

Sulfur dioxide emissions during combustion are less than 50 mg/m³ and nitrogen oxide emissions are less than 200 mg/m³, significantly lower than coal (sulfur dioxide emissions are approximately 2000 mg/m³), and it complies with the EU EN14961 standard for biomass pellets.

2. High Calorific Value:

With a low calorific value of approximately 16-18 MJ/kg (equivalent to 0.6-0.7 kg of standard coal), it can meet the needs of industrial boilers and residential heating.

3. Low Cost:

Sugarcane bagasse is a waste product from juice extraction plants, and its raw material cost is extremely low (in some areas, it is available free of charge, with only transportation costs required), significantly lower than coal and natural gas.

4. Carbon Sequestration and Emission Reduction:

It is a "carbon-neutral" fuel (the carbon dioxide absorbed during sugarcane growth is balanced by the carbon dioxide released during combustion), helping companies achieve their "dual carbon" goals.

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绿色地球+原材料+颗粒图

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公司展会图