1.图片

Project Brief Introduction:

1.Product:Dried Bagasse Pellet Line

2.Capacity: 12.5-15T/Hour

3.TONY Brand 12.5-15 Ton /Hour Dried Bagasse Pellet Line Project Process

4.Main Machine:Hammer Mill,TONY Pellet Machine TYJ760-Ⅲ-160kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About  kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of dried bagasse biomass pellet processing equipment

The dry bagasse pellet processing equipment uses dry bagasse as raw material and transforms it into fuel pellets through a series of processes, including crushing, pelletizing, cooling, and packaging. During the processing, the raw material is crushed into fine particles that meet the requirements of subsequent processing. Then, in the pelletizing stage, the equipment extrudes and forms pellets. After passing through a cooler to reduce the temperature, the pellets are packaged in a packaging machine and sold.

2. Characteristics of dried bagasse biomass pellet processing equipment

The equipment must meet the requirements of high fiber processing capacity, low ash adaptability and efficient molding. The core features are reflected in drying efficiency, pelletizing process optimization and environmental performance.

(1) Pellet mill Ring die and roller design, high pressing frequency, using lignin natural bonding molding

(2) Cooling and packaging machine Integrated design, saving space and processing time Durability of pellet mill wearing parts: The life of the ring die and roller is twice that of ordinary products, reducing maintenance costs.

(3) Environmental protection and energy saving: There is no SO₂ emission during the production process, and the ash after combustion can be used as organic fertilizer, achieving cleanliness throughout the entire life cycle. 

(4) Multifunctional adaptability: It can process a variety of raw materials such as wood chips and straw to meet the energy needs of the sugar factory itself and surrounding residents.

3. Application scenarios of dried bagasse biomass pellet processing equipment

(1) Industrial sector: It can replace coal for boiler heating and steam production in sugar mills, paper mills, food factories and other enterprises, realizing the "slag-to-energy" cycle model;

(2) Civil sector: It can be used as a clean fuel for home heating and cooking, replacing liquefied gas and loose coal;

(3) Power generation sector: It can be used as fuel for biomass power plants and participate in grid-connected power generation;

(4) Animal husbandry sector: It can be used as feed for animal husbandry, taking advantage of its "high crude fiber" characteristics, as a roughage supplement for ruminants such as cattle and sheep.

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TONY Brand 12.5-15 Ton/Hour Dried Bagasse Pellet Manufacturing Plant can take dried bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 12.5-15 Ton/Hour

2. Raw materials: Dried bagasse

3. Moisture: dried type, about 10-15%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Dried Bagasse Pellet Production Line

2. Raw Material: All kinds of dried bagasse

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 12.5-15 tons per hour

5. Process: Fine Crushing Process -  Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD85*220-220kw,  TONY Pellet Machine- TYJ760-Ⅲ-160kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

三维图

三维图

三维图

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高效粉碎机

带锯末图

1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:12.5-15 Ton/Hour. 

C.TONY brand effective hammer mill TFD85*220-220kw*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:12.5-15Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-160kw*5 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

5.3图片

镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:12.5-15 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.4图片

吨包机

4.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:12.5-15 Ton/Hour. 

C.TONY brand ton packing machine*1 set

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 干甘蔗渣+颗粒 颗粒机

Key Risks and Responses for Processing Dry Bagasse into Biomass Pellets

1. Raw Material Risk: Reduced raw material supply or rising raw material prices during the sugarcane product industry's off-season ;

Response: Sign long-term supply agreements with 3-5 sugarcane product mills (locking in pricing and supply), and stockpile 1-2 months' worth of raw material in advance during the off-season.

2. Market Risk: Intensified competition in the biomass pellet market (such as the impact of low prices for wood chip pellets and straw pellets), or declining downstream demand (such as industrial enterprises switching to natural gas);

Response: Develop differentiated competition (highlighting the advantages of sugarcane pellets' low ash content and high calorific value), expand into multi-purpose markets (such as feed carriers and organic fertilizer carriers), and avoid dependence on a single customer.

3. Technical Risk: Equipment failure leading to downtime (such as roller wear or die blockage) or substandard pellet quality (such as low density or excessive broken pellets);

Response: Select a reputable equipment manufacturer, such as TONY (which offers after-sales service), and provide regular operator training to master equipment commissioning and maintenance skills.

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干甘蔗渣图 颗粒图

1.Environmental characteristics                                                                                                                                                                                                                                                 

(1) Low pollution emissions: The sulfur and phosphorus content during combustion is extremely low, and the concentration of SO₂ and NOx in the flue gas is much lower than that of coal. It will not produce acid rain, and CO₂ emissions are zero (because plants absorb CO₂ during their growth).                                                                                                   

(2) Ash utilization: The ash after combustion is rich in organic potassium and can be recycled as a high-efficiency organic fertilizer.                                                                                           

2. Economic benefits                                                                                                                                                                                                                                               

(1) Wide range of raw material sources: Sugarcane bagasse is the remaining part after sugarcane juice is squeezed, and millions of tons can be produced each year. The production cost of pellets is lower than that of traditional fossil fuels.                                                                                                                                                                                     

(2) Substitution benefits: Replacing coal can save about 20% to 30% of fuel costs.                                                                                                                                                             

3. Wide range of application scenarios                                                                                                                                                                                                                                 

(1) Industrial application: Widely used in boiler heating, power generation and industrial production, such as textile factories, food factories, etc.                                                       

(2) Civil heating and living energy: Sugarcane bagasse pellets have high combustion efficiency, are easy to store and use, and are safe and hygienic.                                                       

(3) Biomass industrial boilers: As the main fuel for industrial boilers, it replaces coal, heavy oil and natural gas to solve environmental pollution problems.

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绿色地球+原材料+颗粒图

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公司展会图