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Project Brief Introduction:

1.Product:Dried Hay/Grass/Alfalfa Pellet Line

2.Capacity:7.5-9Ton /Hour

3.TONY Brand 7.5-9Ton /Hour Dried Hay/Grass/Alfalfa Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,TONY Pellet Machine TYJ760-III-160KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 900kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图

原材料图+颗粒机图片

1. The working principle of dried bagasse biomass pellet processing equipment

The biomass pellet machine is a core device that converts dry sugarcane bagasse and other agricultural and forestry waste into high-density, easy-to-store fuel. Its working principle revolves around the four core links of "raw material pretreatment - extrusion molding - heating and curing - cutting molding". Through the combination of mechanical force and physical and chemical effects, the sugarcane bagasse is transformed from loose material into standardized pellets.

2. Characteristics of dried bagasse biomass pellet processing equipment

(1) Gear drive, strong extrusion force: The large gear drive system provides strong extrusion force to ensure the density and quality of the pellets.

(2) Low energy consumption, high output: The equipment design focuses on energy efficiency and can achieve higher output with lower energy consumption.

(3) Easy to operate: Biomass pellet processing equipment usually has a simple and easy-to-understand operation interface and process, which is convenient for workers to operate.

(4) Strong adaptability: It can adapt to different types and forms of sugarcane raw materials.

(5) Easy maintenance: The equipment structure design takes into account the convenience of daily maintenance, such as easy replacement of wear parts.

(6) High safety: Various safety protection measures are incorporated into the equipment design, such as devices to prevent the entry of hard objects such as metal, and emergency stop buttons, etc.

3. Application scenarios of dried bagasse biomass pellet processing equipment

Core application areas: Biomass energy production and application

The main product after bagasse processing is bagasse biomass pellets (or standard pellets after drying). Its core value lies in becoming a clean and renewable energy source that replaces traditional fossil fuels. Therefore, the energy field is the core application scenario of this equipment, including:

(1) Industrial heating/power generation field

Applicable scenarios: production heat (such as boiler heating, drying process) of small and medium-sized factories (such as food processing, textile, wood processing, chemical industry, etc.), power source of small generator sets.

(2) Civil heating/cooking field

Applicable scenarios: winter heating in areas with rich bagasse resources, family cooking or heating of small commercial places (such as homestays, bathing centers).

(3) Biomass power generation field

Applicable scenarios: fuel pretreatment link of small and medium-sized biomass power plants (installed capacity 10-30MW).

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TONY Brand 7.5-9 Ton/Hour Dried Bagasse Pellet Manufacturing Plant can take dried bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 7.5-9 Ton/Hour

2. Raw materials: Dried bagasse

3. Moisture: dried type, about 10-15%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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1. Project Name: Dried Bagasse Pellet Production Line

2. Raw Material: All kinds of dried bagasse

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 7.5-9 tons per hour

5. Process: Fine Crushing Process -  Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD95*280-280kw,  TONY Pellet Machine- TYJ760-Ⅲ-160kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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原材料+颗粒图

颗粒+机器图

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高效粉碎机

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1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:7.5-9 Ton/Hour. 

C.TONY brand effective hammer mill TFD95*280-280kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5) Electrical Cabinets.

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颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:7.5-9Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-160kw*3 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4) Electrical Cabinets.

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镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:7.5-9Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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双胞包装机

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:7.5-9 Ton/Hour. 

C.TONY  brand double packing machine*1 set

Main Parts: 

(1)TONY Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 干甘蔗渣+颗粒 颗粒机

1. With the increasingly severe energy and environmental crises, biomass energy is gaining increasing attention as a renewable and clean energy source. For example, sugarcane bagasse offers enormous development potential. Biomass can be utilized in a variety of ways, and processing it into compressed pellet fuel is an advanced method. The sulfur content in biomass pellet fuel is less than one-tenth that of coal, making it an effective alternative to coal and effectively reducing atmospheric sulfur dioxide emissions. The ash produced after combustion is an excellent natural fertilizer. Currently, biomass pellet gasification is a clean and environmentally friendly combustion method that plays a significant role in reducing pollution emissions and protecting the atmospheric environment.

2. Sugarcane bagasse is a valuable resource and is ubiquitous in some areas. For a long time, due to a lack of effective disposal methods, on-site incineration has caused environmental pollution. However, choosing sugarcane bagasse as a raw material for biomass pellet fuel offers extremely low raw material costs. If local or surrounding areas are rich in resources, the raw material costs can be almost negligible.

3. Biomass fuel is not only environmentally friendly but also provides an alternative solution to meeting national energy needs. Market demand for biomass fuel continues to grow, and the price of biomass pellets has also steadily increased. This creates huge profit opportunities for start-ups. Therefore, using sugarcane bagasse to produce biomass pellets has many advantages. In addition to protecting the environment and creating jobs, it can also generate huge economic benefits and ensure energy sustainability.

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干甘蔗渣图 颗粒图

Advantages of Bagasse Biomass Pellets

Processing bagasse into biomass pellets not only offers numerous advantages in environmental protection, economic and social development, and improving the energy structure, but also boasts excellent combustion performance. The main advantages are as follows:

1. Calorific Value and Combustion Residues

The calorific value and ash content of bagasse biomass pellets after combustion are approximately 10% lower than those of medium-quality coal. However, bagasse biomass pellets burn completely under normal operating conditions. Coal, on the other hand, burns incompletely, leaving residual ash containing 10% to 15% combustible components. Therefore, in practical applications, the effective calorific value of both is comparable.

2. Combustibility

Bagasse biomass pellets have better ignition properties than coal. They ignite easily, significantly reducing the ignition time required for combustion.

3. Solid Emissions

Bagasse biomass pellets have significantly lower solid emissions than coal. This not only reduces slag disposal costs but also reduces environmental pollution. Solid emissions from bagasse biomass pellets are primarily ash, accounting for approximately 0.4% to 7.0% of the total weight. In contrast, solid emissions from coal combustion consist of a mixture of ash, alkali, and unburned coal, accounting for approximately 25% to 40% of the total weight.

4. Air Pollution and Corrosion

Coal causes significantly higher levels of air pollution and boiler corrosion than bagasse biomass pellets. Coal smoke contains a large amount of particulate carbon as well as toxic and corrosive gases such as sulfur dioxide and carbon monoxide. Bagasse biomass pellets are primarily composed of C-H organic matter, and their flue gas contains no particulate carbon or sulfur dioxide. Instead, it is primarily composed of C-H volatile gases, with virtually no sulfur dioxide or carbon monoxide. When burned, the smoke color is below Ringelmann Class I, significantly reducing air pollution and carbon dioxide emissions, making bagasse biomass pellets an internationally recognized "clean fuel."

5. Cost and Time Savings

Compared to burning coal, using bagasse biomass pellets as boiler fuel can save costs and time. For example, using bagasse biomass pellets in a 0.5-ton boiler can reduce fuel costs by 11% and shorten operating time by 34% compared to burning coal. For example, a 0.5-ton boiler can reduce fuel costs by 10% and shorten operating time by 16%.

6. Continuous Combustion

Sugarcane bagasse biomass pellets typically burn 8 to 10 times longer than soft bulk materials, maintaining a stable and continuous combustion state, ensuring a more reliable energy supply.

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