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Project Brief Introduction:

1.Product:Dried Hay/Grass/Alfalfa Pellet Line

2.Capacity:8.5-9.5Ton /Hour

3.TONY Brand 8.5-9.5Ton /Hour Dried Hay/Grass/Alfalfa Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,TONY Pellet Machine TYJ760-III-185KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 940kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图

原材料图+颗粒机图片

1. The working principle of dried bagasse biomass pellet processing equipment

The pre-treated dry bagasse enters the core of the equipment - the extrusion molding system. This is the key step in pellet molding, which is mainly achieved by the mechanical structure of "screw feeding + die extrusion": 

(1) Screw feeding: continuous pressure pushing The material enters the spiral extrusion chamber from the hopper. The spiral shaft in the chamber (usually with a variable diameter and variable pitch design) rotates at high speed under the drive of the motor. As the spiral shaft advances, the pitch gradually decreases and the cavity space gradually compresses. The extrusion pressure on the material increases rapidly from the initial several MPa to 50-100 MPa. The strong extrusion pressure greatly reduces the gaps between the bamboo fibers, providing a basis for subsequent shaping. 

(2) Die extrusion: forming the prototype of the pellets The end of the extrusion chamber is connected to a ring die (the die has evenly distributed forming holes with a diameter of 6-12 mm, and the hole diameter can be adjusted according to needs). When the material reaches the die under the push of the spiral shaft, it will be forcibly "pressed" into the forming hole under the action of high pressure. In the process of passing through the forming hole, the material is subjected to the friction resistance and extrusion of the hole wall, gradually forming a cylindrical "material strip" with the same diameter as the forming hole, completing the shaping of the particle prototype.

2. Characteristics of dried bagasse biomass pellet processing equipment

The equipment must meet the requirements of high fiber processing capacity, low ash adaptability and efficient molding. The core features are reflected in drying efficiency, pelletizing process optimization and environmental performance.

(1) Pellet mill Ring die and roller design, high pressing frequency, using lignin natural bonding molding

(2) Cooling and packaging machine Integrated design, saving space and processing time Durability of pellet mill wearing parts: The life of the ring die and roller is twice that of ordinary products, reducing maintenance costs.

(3) Environmental protection and energy saving: There is no SO₂ emission during the production process, and the ash after combustion can be used as organic fertilizer, achieving cleanliness throughout the entire life cycle. 

(4) Multifunctional adaptability: It can process a variety of raw materials such as wood chips and straw to meet the energy needs of the sugar factory itself and surrounding residents.

3. Application scenarios of dried bagasse biomass pellet processing equipment

(1) Industrial sector: It can replace coal for boiler heating and steam production in sugar mills, paper mills, food factories and other enterprises, realizing the "slag-to-energy" cycle model;

(2) Civil sector: It can be used as a clean fuel for home heating and cooking, replacing liquefied gas and loose coal;

(3) Power generation sector: It can be used as fuel for biomass power plants and participate in grid-connected power generation;

(4) Animal husbandry sector: It can be used as feed for animal husbandry, taking advantage of its "high crude fiber" characteristics, as a roughage supplement for ruminants such as cattle and sheep.

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TONY Brand 8.5-9.5 Ton/Hour Dried Bagasse Pellet Manufacturing Plant can take dried bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 8.5-9.5 Ton/Hour

2. Raw materials: Dried bagasse

3. Moisture: dried type, about 10-15%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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图片

原材料--成品图

1. Project Name: Dried Bagasse Pellet Production Line

2. Raw Material: All kinds of dried bagasse

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 8.5-9.5 tons per hour

5. Process: Fine Crushing Process -  Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD75*132-132kw,  TONY Pellet Machine- TYJ760-Ⅲ-185kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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流程图1   

流程图     

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原材料+颗粒图

颗粒+机器图

三维图

三维图

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高效粉碎机

带锯末图

1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:8.5-9.5 Ton/Hour. 

C.TONY brand effective hammer mill TFD75*132-132kw*2set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:8.5-9.5Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-185kw*3 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

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镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:8.5-9.5 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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双胞包装机

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:8.5-9.5 Ton/Hour. 

C.TONY  brand double  packing machine*1 set

Main Parts: 

(1)TONY Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 干甘蔗渣+颗粒 颗粒机

Key Risks and Responses for Processing Dry Bagasse into Biomass Pellets

1. Raw Material Risk: Reduced raw material supply or rising raw material prices during the sugarcane product industry's off-season ;

Response: Sign long-term supply agreements with 3-5 sugarcane product mills (locking in pricing and supply), and stockpile 1-2 months' worth of raw material in advance during the off-season.

2. Market Risk: Intensified competition in the biomass pellet market (such as the impact of low prices for wood chip pellets and straw pellets), or declining downstream demand (such as industrial enterprises switching to natural gas);

Response: Develop differentiated competition (highlighting the advantages of sugarcane pellets' low ash content and high calorific value), expand into multi-purpose markets (such as feed carriers and organic fertilizer carriers), and avoid dependence on a single customer.

3. Technical Risk: Equipment failure leading to downtime (such as roller wear or die blockage) or substandard pellet quality (such as low density or excessive broken pellets);

Response: Select a reputable equipment manufacturer, such as TONY (which offers after-sales service), and provide regular operator training to master equipment commissioning and maintenance skills.

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干甘蔗渣图 颗粒图

1.Environmental characteristics

(1) Low pollution emissions: The sulfur and phosphorus content during combustion is extremely low, and the concentration of SO₂ and NOx in the flue gas is much lower than that of coal. It will not produce acid rain, and CO₂ emissions are zero (because plants absorb CO₂ during their growth).

(2) Ash utilization: The ash after combustion is rich in organic potassium and can be recycled as a high-efficiency organic fertilizer.

2. Economic benefits 

(1) Wide range of raw material sources: Sugarcane bagasse is the remaining part after sugarcane juice is squeezed, and millions of tons can be produced each year. The production cost of pellets is lower than that of traditional fossil fuels. 

(2) Substitution benefits: Replacing coal can save about 20% to 30% of fuel costs.

3. Wide range of application scenarios

(1) Industrial application: Widely used in boiler heating, power generation and industrial production, such as textile factories, food factories, etc. 

(2) Civil heating and living energy: Sugarcane bagasse pellets have high combustion efficiency, are easy to store and use, and are safe and hygienic.

(3) Biomass industrial boilers: As the main fuel for industrial boilers, it replaces coal, heavy oil and natural gas to solve environmental pollution problems.

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绿色地球+原材料+颗粒图

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