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Project Brief Introduction:

1.Product:Dried Hay/Grass/Alfalfa Pellet Line

2.Capacity:6-7.5Ton /Hour

3.TONY Brand 6-7.5Ton /Hour Dried Hay/Grass/Alfalfa Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,TONY Pellet Machine YJ551-III-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 825kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图

原材料图+颗粒机图片

1. The working principle of dried bagasse biomass pellet processing equipment

The pre-treated dry bagasse enters the core of the equipment - the extrusion molding system. This is the key step in pellet molding, which is mainly achieved by the mechanical structure of "screw feeding + die extrusion": 

(1) Screw feeding: continuous pressure pushing The material enters the spiral extrusion chamber from the hopper. The spiral shaft in the chamber (usually with a variable diameter and variable pitch design) rotates at high speed under the drive of the motor. As the spiral shaft advances, the pitch gradually decreases and the cavity space gradually compresses. The extrusion pressure on the material increases rapidly from the initial several MPa to 50-100 MPa. The strong extrusion pressure greatly reduces the gaps between the bamboo fibers, providing a basis for subsequent shaping. 

(2) Die extrusion: forming the prototype of the pellets The end of the extrusion chamber is connected to a ring die (the die has evenly distributed forming holes with a diameter of 6-12 mm, and the hole diameter can be adjusted according to needs). When the material reaches the die under the push of the spiral shaft, it will be forcibly "pressed" into the forming hole under the action of high pressure. In the process of passing through the forming hole, the material is subjected to the friction resistance and extrusion of the hole wall, gradually forming a cylindrical "material strip" with the same diameter as the forming hole, completing the shaping of the particle prototype.

2. Characteristics of dried bagasse biomass pellet processing equipment

(1) Raw material pretreatment module: Adapt to the physical properties of sugarcane bagasse to ensure feed stability

Although dry sugarcane bagasse has a low moisture content (usually below 15%), its fiber structure is loose and easy to agglomerate. A hammer crusher is equipped to solve the feeding problem

(2) Core pelletizing module: High-pressure molding + wear-resistant design to meet the challenges of fiber raw materials

The core pelletizer must have two key features: one is an ultra-high compression ratio mold, and the other is a dual-pressure wheel synchronous drive structure with a high molding rate

(3) Energy-saving design: Adapt to the low calorific value of sugarcane bagasse to reduce energy consumption costs

The comprehensive energy consumption of TTONY pelletizer is 15%-20% lower than that of ordinary pelletizers

(4) Environmental protection and safety configuration: Comply with agricultural waste processing standards and reduce secondary pollution

Equipped with a multi-stage dust removal system and safety protection devices,

(5) Automation and adaptability: Meet the needs of large-scale production and compatible with multi-raw material processing

For the large-scale needs of sugarcane bagasse processing, the equipment usually has a high degree of automation. A single production line only requires 1-2 people to monitor, reducing labor costs. At the same time, the equipment has the flexibility to adapt to raw materials. In addition to dry sugarcane bagasse, it is also compatible with agricultural waste such as sugarcane leaves, straw, and peanut shells (just replace the mold with the corresponding compression ratio)

3. Application scenarios of dried bagasse biomass pellet processing equipment

Sugarcane bagasse pellets are used as a core feed material to take advantage of their "high crude fiber" characteristics. They are used as a roughage supplement for ruminants such as cattle and sheep. They need to be tempered to optimize palatability and nutrition and cannot be used as a single feed. 

(1) Roughage supplement for cattle and sheep farms: In large-scale cattle and sheep farms in the main sugarcane producing areas, sugarcane bagasse pellets can be mixed with concentrated feed (soybean meal, corn) in a ratio of 7:3 or 6:4 to provide crude fiber for ruminants and promote rumen motility. For example, fattening cattle fed 8-10kg of pellets per day (after mixing with concentrated feed) can replace 30%-40% of silage and reduce feed costs by 20%-25%. 

(2) Winter feed reserves for small and medium-sized farmers: When fresh grass is scarce in winter, small and medium-sized farmers can purchase sugarcane bagasse pellets as reserve feed to avoid livestock and poultry losing weight due to insufficient silage. Soaking the bagasse in warm water for 15-20 minutes before feeding, or adding 2%-3% molasses to improve palatability can increase feed intake of cattle and sheep (15%-20% higher than untreated bagasse)

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TONY Brand 6-7.5 Ton/Hour Dried Bagasse Pellet Manufacturing Plant can take dried bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 6-7.5 Ton/Hour

2. Raw materials: Dried bagasse

3. Moisture: dried type, about 10-15%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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图片

原材料--成品图

1. Project Name: Dried Bagasse Pellet Production Line

2. Raw Material: All kinds of dried bagasse

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 6-7.5 tons per hour

5. Process: Fine Crushing Process -  Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD85*250-250kw,  TONY Pellet Machine- TYJ551-Ⅲ-132kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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流程图1   

流程图     

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原材料+颗粒图

颗粒+机器图

三维图

三维图

三维图

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高效粉碎机

带锯末图

1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:8-10 Ton/Hour. 

C.TONY brand effective hammer mill TFD85*250-250kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:6-7.5Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-III-132kw*3 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

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镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:6-7.5 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:6-7.5 Ton/Hour. 

C.TONY  brand double packing machine*1 set

Main Parts: 

(1)TONY Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 干甘蔗渣+颗粒 颗粒机

Key Risks and Responses for Processing Dry Bagasse into Biomass Pellets

1. Raw Material Risk: Reduced raw material supply or rising raw material prices during the sugarcane product industry's off-season ;

Response: Sign long-term supply agreements with 3-5 sugarcane product mills (locking in pricing and supply), and stockpile 1-2 months' worth of raw material in advance during the off-season.

2. Market Risk: Intensified competition in the biomass pellet market (such as the impact of low prices for wood chip pellets and straw pellets), or declining downstream demand (such as industrial enterprises switching to natural gas);

Response: Develop differentiated competition (highlighting the advantages of sugarcane pellets' low ash content and high calorific value), expand into multi-purpose markets (such as feed carriers and organic fertilizer carriers), and avoid dependence on a single customer.

3. Technical Risk: Equipment failure leading to downtime (such as roller wear or die blockage) or substandard pellet quality (such as low density or excessive broken pellets);

Response: Select a reputable equipment manufacturer, such as TONY (which offers after-sales service), and provide regular operator training to master equipment commissioning and maintenance skills.

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干甘蔗渣图 颗粒图

1. High Calorific Value and Low Ash Content

Bagasse pellet fuel boasts a high calorific value of 3,400 to 4,200 kcal and a low ash content, making it an efficient, environmentally friendly, and clean fuel. It can serve as an alternative to traditional energy sources such as coal, diesel, and natural gas, meeting all the heating needs of a typical sugar refinery.

2. Environmentally Friendly and Clean

Bagasse pellets produce no polluting gases when burned, and the resulting ash makes an ideal organic fertilizer. Furthermore, Bagasse pellets are carbon neutral, meaning they absorb the carbon dioxide emissions produced during their growth process and do not release other air pollutants into the air.

3. Renewable

Unlike fossil fuels like coal and natural gas, which are depletable, Bagasse pellets are renewable. Sugarcane grows annually, ensuring a continuous supply of raw materials.

4. Turning Waste into Treasure

Bagasse is a byproduct of the sugar industry. Processing it into biomass pellets can fully utilize sugarcane resources and increase farmers' income. Amidst global energy shortages, Bagasse pellets represent a paradigm shift from "waste" to "wealth." 

5. Easy to Use and Store

Bagasse pellets are easy to use and store, and can be used for heating, household stoves, hot water boilers, industrial boilers, and biomass power plants, replacing firewood, coal, and fuel oil. They are also suitable for use in households, achieving excellent combustion performance.

6. High Return on Investment

Bagasse pellets have low raw material costs, minimal equipment investment, and simple operation, resulting in a high return on investment.

7. Wide Range of Applications

Bagasse pellets have a wide range of applications. They can be used to maintain sugar factory boilers during operation and shutdown, provide energy for local residents' daily lives and production, and can even be carbonized and sold as briquettes.

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绿色地球+原材料+颗粒图

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