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Project Brief Introduction:

1.Product:Dried Straw Pellet Line

2.Capacity:12-14 T/Hour

3.TONY Brand 12-14 Ton /Hour Dried Straw Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,TONY Pellet Machine TYJ860-Ⅲ-220KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1850 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried straw biomass pellet processing equipment

The core advantage of  dried straw processing equipment lies in its simplified process, reduced energy consumption, and reduced equipment complexity. After being crushed, the raw material enters the pelletizing chamber directly. The pellets are then formed by a pressing wheel and die. The pellets are discharged through the die holes and cut. The finished product is then cooled and packaged.

2. Characteristics of dried straw biomass pellet processing equipment

(1) High-efficiency crushing: The combination of high-speed rotating blades and screens can quickly and effectively crush straw into the required fine particles, thereby improving biomass utilization. 

(2) Versatility: Not only suitable for straw, but also can process other biomass materials such as alfalfa, bamboo, wood, etc. 

(3) High energy efficiency: Advanced power systems and energy-saving technologies are usually used to improve energy utilization efficiency, reduce energy consumption, and thus save operating costs. 

(4) High crushing uniformity: It can achieve uniform and fine crushing of biomass straw, making it easier to carry out subsequent fermentation, pressing or processing.

(5) Automatic control: Many equipment are equipped with advanced automatic control systems, which can achieve intelligent operation, easy operation, and improve work efficiency. 

(6) Easy to use and simple operation: There are a variety of molds, and the particle size can be adjusted at will by replacing the mold.

3. Application scenarios of dried straw biomass pellet processing equipment

(1) Heating and household energy: Pellets have high combustion efficiency and are easy to store. They can be used directly for home heating or cooking, making them a clean alternative to loose coal.

(2) Industrial boilers: They replace coal and natural gas to provide heat, reduce carbon emissions, and comply with environmental protection policies.

(3) Thermal power plants: They are used as a fuel for power generation. They are renewable energy and reduce dependence on fossil energy.

(4) Biomass heating projects: They are a heat source for centralized heating systems. Raw materials are localized, reducing transportation costs.

(5) Waste treatment: They convert agricultural "green waste" such as straw and rice husks into fuel to avoid incineration pollution.

(6) Agricultural recycling: Biomass fertilizers produced during the production process can be returned to farmland, achieving the goal of "taking from the field and using it in the field."

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TONY Brand 12-14 TPH Dried Straw Line can process dried straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 12-14 Ton/Hour

2. Raw materials: Dried straw, including dried corn straw, dried wheat straw, dried cotton straw, dried flax straw, dried beet straw and other agricultural straw

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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原材料--成品图

1. Project Name: Dried Straw Production Line

2. Raw Material: Bales of Dried Straw

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 12-14 TPH

5. Process: Grinding Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2500-110kw, Effective Hammer Mill- TFD85*220-220kw, TONY Pellet Machine-TYJ860-III-220kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

TPX2500-110kw旋切机图

带原材料-成品图

1.Grinding Process：

A.The process is mainly used to grind dried straw within 2.2m in diameter into dried straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2500-110kw models *3sets

C.Capacity:4-5Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

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高效粉碎机

带锯末图

2.Fine Crushing Process：

A. The process is mainly used to crush 60-70mm dried straw pieces into 8-14mm dried straw dust.

B.TONY brand effective hammer mill TFD85*220-220kw *2sets.

C.Capacity: 12-14 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

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颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-220kw *4sets

C. Capacity:12-14Ton/Hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.4图片

镀锌冷却机+颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*2sets

C.Capacity:12-14 Ton/Hour.

Main Parts:

(1)TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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吨包机

5. Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.TONY brand ton packing machine*2sets

C.Capacity: 12-14 Ton/Hour

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产案例图

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图 秸秆捆+颗粒 颗粒机

The dried straw biomass pellet project offers resource and environmental advantages.

The project offers significant advantages in resource recycling and environmental compliance, aligning with current green development trends. Recycling is more efficient, making environmental compliance easier to achieve.

1. Higher resource utilization:

100% of the impurities and pellets removed from the pulverized dry straw can be recycled, keeping raw material loss to less than 5%, 50% lower than wet straw projects (which experience a loss rate of approximately 8%-10%). Furthermore, the ash from the pellet combustion can be used as organic fertilizer, completing the "straw-energy-fertilizer" cycle and increasing resource utilization to over 95%.

2. Low environmental compliance costs:

Dust and exhaust emissions are eliminated during the drying process; only a simple bag filter is required to handle dust from the pulverization process. Investment in environmental protection equipment is 60% lower than for wet straw projects, and emission concentrations are more likely to meet emission standards, avoiding the risk of environmental penalties for exceeding standards during the drying process.

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秸秆图加颗粒图

Economic Advantages of Straw Pellet Feed

From raw material cost to resource utilization, pellet feed offers significant economic advantages, meeting the current core demand of the livestock industry for "cost reduction and efficiency improvement."

1. Low Raw Material Cost:

The raw material is agricultural straw waste, which, after being processed into pellets, commands a high price. While higher than loose straw, after factoring in storage, transportation, and waste costs, the actual cost per ton of feed is 10%-15% lower than silage and 30%-40% lower than complete concentrate feed.

2. Resource Recycling:

Transforming straw, which would otherwise be burned or discarded, into high-value feed not only addresses the pollution problem of straw burning but also provides a low-cost feed source for the livestock industry, achieving a circular economy of "agricultural waste - feed - livestock and poultry farming - manure return to farmland," in line with the development of green agriculture.

3. Strong Resilience to Market Fluctuations:

Unaffected by seasonal shortages of fresh grass (such as the scarcity and high prices of fresh grass in winter), pellet feed offers a stable year-round supply, preventing delays in livestock and poultry market entry or surges in breeding costs due to feed shortages, thereby ensuring stable farm operations.

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绿色地球+原材料+颗粒图

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How To Order One Set TONY Pellet Line That Belongs To You? Please Refer To The Following Professional Suggestions.TONY Can Always Supply You The High Quality Products With Excellent Service.

1. Pls confirm what is your raw material first?

Raw material of  TONY pellet machine can be all kinds of biomass which can be burned directly.

2. Pls confirm what is the size of your raw material?

If your raw material is wood log or wood pallets which size is big,then you will need wood chipper.

If your raw material is wood chips then you will need the hammer mill.

3. ls your raw material wet or dried?

The best raw material before pellet machine should be 6-14mm sawdust with moisture 10-15%,If your raw material is dried,then you will also need the dryer.

4. After that ,pls confirm what is the capacity do you need per hour for the finished pellets?

TONY can supply pellet production line from 0.8T/Hour up to 100T/Hour

5. Will you need the pellets cooler?

The temperature after the pellet machine will be about 70-80℃,it is better to use pellets cooler to cool down pellets  from 80℃ to 20-30℃ for quality pellets

6. Will you need the pellets packing machine?

We have 15-50KG/Bag packing machine and also ton packing machine for your choose

7. Will you need the automatic pellet production line?

If you need the full automatic pellet production line,you will need storage bin for each process which will add your  total cost for sure.

8. Does TONY pellet line has in stock?

As different customer has different raw materials, the ring die has to be customized according to customer needs.

9. What is the final pellets size can TONY pellet line be made?

The finished pellets diameter can be 6-12 mm by changing different hole size ring die,and length will be 1-6 cm which  can be adjustable by the cutting knife.

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公司服务图