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Project Brief Introduction:

1.Product:Dried Straw Pellet Line

2.Capacity:6-7 T/Hour

3.TONY Brand 6-7 Ton /Hour Dried Straw Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,TONY Pellet Machine TYJ860-Ⅲ-220KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 950 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried straw biomass pellet processing equipment

The core principle of straw drying biomass pellet processing equipment is to convert low-moisture dry straw into high-density, easy-to-store solid pellet fuel through raw material pretreatment and high-pressure extrusion molding. Its core difference is that compared with wet straw equipment, it does not require a complex drying process.

2. Characteristics of dried straw biomass pellet processing equipment

(1). Wide Raw Material Compatibility

It can process not only dry straw but also a variety of biomass materials, such as rice husks, sawdust, and peanut shells. Only fine-tuning of the crushing and pelletizing parameters is required based on the hardness of the raw material.

(2). Outstanding Automation and Continuity

The ring die pelletizing line automates the entire process from crushing to pelletizing to cooling and screening, reducing manual intervention and allowing a single person to monitor the entire production line.

The equipment offers high operational stability and can operate continuously for 8-12 hours, meeting the needs of industrial mass production and avoiding the efficiency loss caused by frequent downtime.

(3). Environmentally Friendly and Energy-Saving

The production process uses no chemical additives, relying solely on the straw's own lignin for bonding. The finished pellets emit no harmful gases during combustion, meeting environmental standards.

(4). Controllable Forming Efficiency and Quality

The pelletizer can control pellet density and hardness by adjusting the roller pressure and die hole parameters, ensuring that the finished pellets are resistant to breakage and easy to store and transport.

3. Application scenarios of dried straw biomass pellet processing equipment

(1). Biomass Energy Production:

This is the equipment's primary application scenario, with the finished pellets primarily used as a clean fuel.

Industrial Boiler Fuel: This fuel is used to power boilers in textile mills, chemical plants, food processing plants, and other industries, replacing traditional coal and reducing carbon emissions while complying with environmental protection policies.

Residential Heating/Cooking: In rural areas of northern China or in areas with centralized heating, pellets are used as fuel for wall-mounted boilers and biomass stoves, offering cleaner combustion and higher thermal efficiency than loose coal.

Power Generation: This fuel provides standardized fuel for biomass power plants, featuring high pellet density and stable combustion, ensuring continuous and efficient operation of the generator sets.

(2). Livestock Feed:

Dry straw pellets are processed into feed tailored to specific regions and livestock needs.

Ruminant Feed: Corn stalks, wheat straw, and other materials can be crushed and pelletized to form a base feed for ruminants such as cattle and sheep. The pellet form facilitates storage and feeding, and nutrients can be added as needed. Feed processing plant supporting equipment: Large feed mills use it as raw material processing equipment to convert straw into feed raw material pellets, which are then mixed with other ingredients to make complete feed.

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TONY Brand 6-7 TPH Dried Straw Line can process dried straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 6-7 Ton/Hour

2. Raw materials: Dried straw, including dried corn straw, dried wheat straw, dried cotton straw, dried flax straw, dried beet straw and other agricultural straw

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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图片

原材料--成品图

1. Project Name: Dried Straw Production Line

2. Raw Material: Bales of Dried Straw

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 6-7 TPH

5. Process: Grinding Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2000-90kw, Effective Hammer Mill- TFD85*250-250kw, TONY Pellet Machine-TYJ860-III-220kw, Galvanized Pellets Cooler,  Double Packing Machine and Belt Conveyors

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流程图1   

流程图         

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3   

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TPX2000-90kw旋切机图

带原材料-成品图

1.Grinding Process:

A.The process is mainly used to grind dried straw within 1.8m in diameter into dried straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2000-90kw models *2sets

C.Capacity:3-4Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

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高效粉碎机

带锯末图

2.Fine Crushing Process:

A. The process is mainly used to crush 60-70mm dried straw pieces into 8-14mm dried straw dust.

B.TONY brand effective hammer mill TFD85*250-250kw *1set.

C.Capacity: 6-7tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

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颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-220kw *2sets

C. Capacity:6-7Ton/Hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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镀锌冷却机+颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:6-7 Ton/Hour.

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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双胞包装机

5. Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.TONY brand double packing machine* 1set.

C.Capacity:6-7 Ton/Hour.

Main Parts: 

(1)TONY's New Double Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 秸秆捆+颗粒 颗粒机

The core of this project is to address the supply-demand imbalance between the difficulty of processing straw and the high demand for clean fuel. Compared to other entrepreneurial projects, it offers the following advantages:

1.Raw material advantages:

Dry straw is widely available at extremely low cost, primarily from corn, wheat, and rice-producing areas. The purchase price is low, and in some areas, it is even available free (farmers need to process the straw and are willing to sell it at a low price). The raw material supply is stable and unaffected by international market fluctuations.

2.Market advantages:

Downstream demand is robust and continues to grow. On the one hand, the "coal-to-biomass" policy in rural northern China is driving demand for residential heating. On the other hand, industrial boilers (such as those in food and textile factories) need to replace coal to meet emission standards, making biomass pellets a preferred choice.

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秸秆图加颗粒图

1. Environmentally friendly and recyclable:

The raw material is dry agricultural waste straw, avoiding air pollution caused by straw burning. No chemical additives are used during combustion (it relies on its own lignin for bonding), resulting in far lower sulfur dioxide and dust emissions than coal. The ash contains potassium, calcium, and other elements, allowing it to be directly returned to the field as organic fertilizer, completing the "raw material - energy - fertilizer" ecological cycle.

2. Convenient storage and transportation:

The density of loose dry straw is only 50-80 kg/m³, but after being pelletized, the density increases to 1100-1300 kg/m³, significantly reducing the volume and saving storage space. The pellets have a regular shape, are dust-free, and are not prone to scattering. They can be transported by ordinary trucks, reducing transportation costs by over 70% compared to bulk straw. They are also compatible with automated feeding equipment (such as boilers and biomass furnaces).

3. Strong economic efficiency and wide application:

The raw material cost is extremely low, and the unit heat cost is lower than that of natural gas, liquefied gas and other energy sources. It is very attractive for scenarios such as civil heating, industrial boilers (food factories, textile factories), and biomass power generation. The market demand is rigid and stable.

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绿色地球+原材料+颗粒图

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