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Project Brief Introduction:

1.Product:Dried Straw Pellet Line

2.Capacity:6-7 T/Hour

3.TONY Brand 6-7 Ton /Hour Dried Straw Pellet Line Project Process

4.Main Machine:Straw Cutter,Hammer Mill,TONY Pellet Machine TYJ551-Ⅲ-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1030 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried straw biomass pellet processing equipment

Straw biomass pellet processing equipment transforms straw (such as corn straw and wheat straw) into high-density, regularly shaped biomass pellet fuel through a series of physical processes. This process relies on mechanical compression and the natural bonding of lignin, eliminating the need for additional adhesives. The straw biomass pellet processing process can be summarized as follows: raw material pretreatment (crushing and pulverization) → extrusion molding → post-processing. Because the raw material is "straw" (typically with a moisture content of 10%-15%), deep drying is required. The process focuses on densifying the material through mechanical force and utilizing the heat generated during processing to activate the bonding properties of lignin, ultimately forming stable pellets.

2. Characteristics of dried straw biomass pellet processing equipment

(1) Full-process integration capability:

Crushing and pelletizing equipment forms a continuous production line, covering the crushing, grinding, pelletizing, cooling and other links of raw materials. It is suitable for the production of biomass pellets from a variety of biomass raw materials such as bamboo, straw, sawdust, and bagasse. The finished products can be used in power generation, artificial boards, papermaking and other fields.

(2) Environmental protection and economy:

By processing waste such as straw and rice straw, resource waste is reduced. Pellet fuel has high combustion efficiency and low smoke, which is in line with the trend of energy conservation and environmental protection. The equipment is easy to operate and has low maintenance costs, making it suitable for large-scale production or individual operations. 

(3) Application scenarios and industry adaptability:

The processed straw pellets can be used as biomass fuel for home heating, industrial boilers or biomass power plants; the crushed straw can also be directly used to produce feed, realizing the diversified utilization of raw materials.

3. Application scenarios of dried straw biomass pellet processing equipment

The application of straw pellet processing equipment is primarily concentrated in the energy, agriculture, environmental protection, and industrial sectors. The following are its core application scenarios and advantages:

(1) Biomass Energy Production

Power Generation and Heating: Straw pellets, as a clean fuel, can replace coal in power plants or district heating systems, reducing carbon emissions.

Home Energy: Small pellet stoves are suitable for rural households, meeting daily cooking and heating needs.

(2) Resource Utilization of Agricultural Waste

Reducing Incineration Pollution: Converting straw into high-density pellets avoids air pollution caused by open-air burning.

Improving Soil Fertility: Processing residues can be returned to the fields as organic fertilizer, improving soil structure.

(3)Livestock Feed Additive

Nutritional Supplement: Compressed straw pellets increase digestibility and can be added to cattle and sheep feed to supplement fiber and energy.

Cost Optimization: Reduce dependence on traditional feed (such as corn straw) and reduce livestock costs.

(4) Industrial Fuel

Industrial Boiler Fuel: Pellets have high combustion efficiency and are suitable for industrial boilers in industries such as ceramics and textiles. 5. Environmental Protection and Circular Economy

Carbon Neutral Contribution: The CO₂ released by burning straw pellets is roughly balanced by the CO₂ absorbed by plant growth, meeting low-carbon goals.

Extension of the Industrial Chain: Promoting an integrated "straw collection, processing, and sales" model will create employment opportunities in rural areas.

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TONY Brand 6-7 TPH Dried Straw Line can process dried straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 6-7 Ton/Hour

2. Raw materials: Dried straw, including dried corn straw, dried wheat straw, dried cotton straw, dried flax straw, dried beet straw and other agricultural straw

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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图片

原材料--成品图

1. Project Name: Dried Straw Production Line

2. Raw Material: Bales of Dried Straw

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 6-7 TPH

5. Process: Grinding Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2000-90kw, Effective Hammer Mill- TFD85*250-250kw, TONY Pellet Machine-TYJ551-III-132kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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流程图1   

流程图

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3   

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TPX2000-90kw旋切机图

带原材料-成品图

1.Grinding Process：

A.The process is mainly used to grind dried straw within 1.8m in diameter into dried straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2000-90kw models *2sets

C.Capacity:3-4Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

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高效粉碎机

带锯末图

2.Fine Crushing Process:

A. The process is mainly used to crush 60-70mm dried straw pieces into 8-14mm dried straw dust.

B.TONY brand effective hammer mill TFD85*250-250kw *1set.

C.Capacity: 8-10 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

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颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ551-Ⅲ-132kw *3sets

C. Capacity:6-7Ton/Hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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镀锌冷却机+颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:6-7 Ton/Hour.

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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双胞包装机

5. Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.TONY brand double packing machine* 1set.

C.Capacity:6-7 Ton/Hour.

Main Parts: 

(1)TONY's New Double Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 秸秆捆+颗粒 颗粒机

The straw biomass pellet project utilizes abundant straw resources, transforming high-moisture, difficult-to-process waste into clean, renewable, and high-value-added biomass pellets. This resource recycling project aims to address straw's solid waste pollution while generating clean energy to replace fossil fuels, achieving a win-win situation for both environmental and economic benefits. The key to the success of the straw biomass pellet project lies in three key aspects:

1. Matching raw materials with production capacity:

Avoiding raw material shortages caused by overcapacity or raw material waste caused by insufficient production capacity;

2. Matching equipment with raw material characteristics:

Using specialized straw pellet equipment can reduce equipment failures;

3. Matching products with market demand:

Customizing product specifications based on the needs of local customers (factories, power plants, and residential applications) ensures stable sales. Furthermore, environmental compliance and cost control (raw materials, labor, and energy consumption are core cost items) must be prioritized. The project leverages policy support to reduce upfront investment, ultimately achieving a win-win situation for both environmental and economic benefits.

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秸秆图加颗粒图

1.Environmental characteristics

(1) Low pollution emissions: The sulfur and phosphorus content during combustion is extremely low, and the SO₂ and NOx concentrations in the flue gas are much lower than those of coal. It will not produce acid rain, and the CO₂ emissions are zero (because plants absorb CO₂ during their growth).

(2) Ash utilization: The ash after combustion is rich in organic potassium and can be recycled as a high-efficiency organic fertilizer. 

2. Economic benefits

(1) Wide range of raw material sources: Straw is a kind of agricultural and forestry waste, which can produce millions of tons each year. The production cost of pellets is lower than that of traditional fossil fuels.

(2) Substitution benefits: Replacing coal can save about 20% to 30% of fuel costs. 

3. Wide range of application scenarios

(1) Industrial application: Widely used in boiler heating, power generation and industrial production, such as textile mills, food factories, etc.

(2) Civil heating and living energy: Straw pellets have high combustion efficiency, are easy to store and use, and are safe and hygienic.

(3) Biomass industrial boilers: As the main fuel for industrial boilers, it replaces coal, heavy oil and natural gas to solve environmental pollution problems.

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绿色地球+原材料+颗粒图

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