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Project Brief Introduction:

1.Product:Dried Sunflower Husk Pellet Line

2.Capacity:10.5-12 Ton /Hour

3.TONY Brand 10.5-12  Ton /Hour Dried Sunflower Husk Pellet Line Project Process

4.Main Machine: TONY Pellet Machine TYJ860-Ⅲ-250KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 800kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

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1. The working principle of dried sunflower husk biomass pellet processing equipment

The principle of the dried Sunflower Husk Pellet equipment is to physically compress dried sunflower seed shells into pellets. During the pelleting process, the biomass dried sunflower seed shell raw material falls vertically into the feed port. After the rotation of the pressure rollers, the material is continuously and evenly distributed on the inner surface of the mold cavity. Under the crushing of the pressure rollers, the powdery material passes through the holes of the mold. During this process, the material is subjected to high pressure and high temperature, which produces physical changes or appropriate chemical changes, causing the powdery material to form a continuously elongated cylindrical solid body. Then, the pellets are cut by the cutting blade and discharged from the discharge port. At this point, the pelleting process is completed.

2. Characteristics of dried sunflower husk biomass pellet processing equipment

(1)High Production Capacity: To meet market demand for dried sunflower husks, processing equipment typically boasts high production efficiency. For example, some large-scale dried sunflower husk processing lines can process several tons or even tens of tons of dried rice husks per hour. By optimizing equipment structure and operating parameters, such as increasing pelleting speed and material conveying efficiency, high production capacity is achieved, thereby reducing unit product production costs and improving the company's economic benefits.                                            

(2)Stability and Reliability: Stable equipment operation is crucial for ensuring continuous production and consistent product quality. Dried sunflower husk processing equipment prioritizes the quality and reliability of key components during design and manufacturing. For instance, high-strength materials are used to manufacture easily worn parts such as the pellet mill's pressure rollers, improving their wear resistance and service life. Simultaneously, advanced automated control systems monitor the equipment's operating status in real time, including parameters such as temperature, pressure, and current. When abnormalities occur, timely alarms are triggered and corresponding measures are taken to ensure stable and reliable equipment operation, minimizing downtime due to equipment failure. 

3. Application scenarios of dried sunflower husk biomass pellet processing equipment

(1) Combustion: Dried Sunflower Husk pellets can be used as fuel, replacing coal. The rice ash produced after burning rice husks is rich in silica, which is a good cementing material.

(2) Animal Feed: Dried Sunflower Husk pellets can be used as animal feed in large-scale farms, facilitating storage and transportation.

(3) Residential Heating and Energy Use: Dried Sunflower Husk pellets can be used for residential heating and energy use, being clean and pollution-free, and easy to store and transport.

(4) Industrial Boiler and Kiln Fuel: Dried Sunflower Husk pellets can be used as fuel for industrial boilers and kilns, replacing coal and natural gas, helping to solve environmental pollution problems.

(5) Gasification and Thermal Power Generation: Dried Sunflower Husk pellets can be used as fuel for gasification and thermal power generation, helping to address the issue of small thermal power plant closures.

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TONY Brand 10.5-12 TPH Dried Sunflower Husk Pellet Line can process dried sunflower husk and various biomass materials into biomass pellets. Sunflower husks have a moderate density and high fiber content, exhibiting strong stability after compression molding and combustion efficiency approaching that of coal. The raw materials are widely available and inexpensive, mostly derived from agricultural processing waste, enabling resource recycling and reuse. Combustion produces minimal pollutants, containing no sulfur or phosphorus, thus meeting environmental protection requirements. The technology for processing sunflower husks into biomass pellets is mature and highly feasible, representing an excellent pathway for the resource utilization of waste.transformation, and has economic, environmental and social value.

1. Capacity: 10.5-12 Ton/Hour

2. Raw materials: Dried Sunflower Husk

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Agricultural product processing workers, such as operators of sunflower seed oil mills and nut processing plants; biomass energy-related entrepreneurs, including individuals or enterprises looking to enter the biomass pellet production field; and business owners with stable fuel needs, such as small and medium-sized heating companies, food processing plants, farms and other customers with advantages in  raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.

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1. Project Name: Dried Sunflower Husk Pellet Production Line

2. Raw Material: Dried Sunflower Husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 10.5-12 TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ860-III-250kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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1.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-250kw *3sets

C.Capacity:10.5-12 tons/hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:10.5-12 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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3.Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.Capacity:10.5-12 tons/hour.

C.TONY band ton packing machine*1 set

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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Processing dried sunflower husk into biomass pellets is a policy-supported entrepreneurial direction with clear market demand. Initial investment is manageable, making it suitable for small and medium-sized investors. The government has listed biomass energy as a key supported area, and local governments offer equipment subsidies and tax breaks. Dried sunflower husk, as agricultural waste, is low-cost (approximately 300 yuan/ton) and readily available. After processing into pellet fuel, the average market price is about 800 yuan/ton, resulting in significant profit margins. Purchasing locally can reduce transportation costs, and long-term agreements with oil mills and farmers are recommended. However, the market is volatile; high profits can lead to low sales volume. Balancing price and sales volume is crucial. Establishing stable clients (such as biomass power plants) is advisable. Local clean energy subsidies can be applied for, covering up to 30% of equipment costs in some areas. Processing dried sunflower husk into biomass pellets is a policy-supported and technologically mature entrepreneurial direction.

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The raw material cost advantage and carbon emission reduction certification value of dried sunflower husk pellets are prominent. The core advantages of dried sunflower husk biomass pellets are their outstanding environmental attributes, low raw material cost, wide application scenarios, and policy compatibility and safety.

1. Renewable Energy:

Dried sunflower husk biomass pellets are derived from agricultural waste (sunflower husk), belonging to renewable energy. Compared with fossil fuels, the carbon dioxide produced by its combustion can be reabsorbed by plants, resulting in a smaller environmental impact.

2. Value-Added as a By-product for Oil Companies:

Each ton of pellets generates a profit of 200-400 yuan, forming a closed-loop industrial chain of "oil extraction - waste shells - fuel - ash residue returned to the field".

3. Policy Subsidy Support:

China's biomass heating project subsidy will increase to 180-350 yuan/ton by 2025, and biomass fuel is exempt from EU carbon tariffs.

4. Performance Advantages:

The calorific value is stable at 4200-4500 kcal/kg, close to that of medium-quality coal, with high combustion efficiency, meeting core needs such as industrial heating and home use. The particles have high density, good formability, and are not easily broken. They burn without open flame and produce little smoke, making them suitable for existing biomass boilers without requiring major equipment modifications.

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