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Project Brief Introduction:

1.Product:Dried Sunflower Husk Pellet Line

2.Capacity:4-5 Ton /Hour

3.TONY Brand 4-5  Ton /Hour Dried Sunflower Husk Pellet Line Project Process

4.Main Machine: TONY Pellet Machine TYJ551-Ⅲ-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 300 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried sunflower husk biomass pellet processing equipment

The pellet mill is the core equipment, and its working principle is based on the extrusion of material by the pressure rollers and the die. When the material is fed into the pellet mill, the motor drives the main shaft through a gearbox or reducer, and the main shaft drives the pressure rollers to rotate. During the rotation of the pressure rollers, the material is squeezed into the holes of the die. Under the action of high temperature and high pressure, the lignin in the sawdust softens, and its cellulose molecular clusters are misaligned, deformed, and extended. Adjacent biomass pellets interlock with each other, thus automatically forming the pellets without the need for binders.

2. Characteristics of dried sunflower husk biomass pellet processing equipment

(1)High Production Capacity: To meet market demand for dried sunflower husks, processing equipment typically boasts high production efficiency. For example, some large-scale dried sunflower husk processing lines can process several tons or even tens of tons of dried rice husks per hour. By optimizing equipment structure and operating parameters, such as increasing pelleting speed and material conveying efficiency, high production capacity is achieved, thereby reducing unit product production costs and improving the company's economic benefits.

(2)Stability and Reliability: Stable equipment operation is crucial for ensuring continuous production and consistent product quality. Dried sunflower husk processing equipment prioritizes the quality and reliability of key components during design and manufacturing. For instance, high-strength materials are used to manufacture easily worn parts such as the pellet mill's pressure rollers, improving their wear resistance and service life. Simultaneously, advanced automated control systems monitor the equipment's operating status in real time, including parameters such as temperature, pressure, and current. When abnormalities occur, timely alarms are triggered and corresponding measures are taken to ensure stable and reliable equipment operation, minimizing downtime due to equipment failure. 

3. Application scenarios of dried sunflower husk biomass pellet processing equipment

(1) Fossil Fuel Alternative: Processed Dried Sunflower Husk pellets have a high calorific value (approximately 3000-4000 kcal/kg) and relatively clean and stable combustion, making them a high-quality solid biomass fuel.

(2) Industrial Boilers: Providing steam or heat to textile mills, food factories, chemical plants, paper mills, etc., replacing coal or natural gas, reducing carbon emissions and energy costs.

(3) Biomass Power Plants: Directly burning biomass pellets to generate electricity, an important component of renewable energy.

(4) District Heating: Providing fuel for centralized heating facilities in schools, hospitals, and communities.

(5) Residential Heating: Suitable for household biomass pellet stoves, providing a clean heating method for rural or urban households.

(6) Biomass Gasification/Liquefaction Feedstock: Dried Sunflower Husk pellets can serve as a high-quality feedstock for more advanced biomass gasification (producing combustible gases) or pyrolysis liquefaction (producing bio-oil), further converting them into clean energy.

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TONY Brand 4-5 TPH Dried Sunflower Husk Pellet Line can process dried sunflower husk and various biomass materials into biomass pellets. Sunflower husks have a moderate density and high fiber content, exhibiting strong stability after compression molding and combustion efficiency approaching that of coal. The raw materials are widely available and inexpensive, mostly derived from agricultural processing waste, enabling resource recycling and reuse. Combustion produces minimal pollutants, containing no sulfur or phosphorus, thus meeting environmental protection requirements. The technology for processing sunflower husks into biomass pellets is mature and highly feasible, representing an excellent pathway for the resource utilization of waste.transformation, and has economic, environmental and social value.

1. Capacity: 4-5 Ton/Hour

2. Raw materials: Dried Sunflower Husk

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Agricultural product processing workers, such as operators of sunflower seed oil mills and nut processing plants; biomass energy-related entrepreneurs, including individuals or enterprises looking to enter the biomass pellet production field; and business owners with stable fuel needs, such as small and medium-sized heating companies, food processing plants, farms and other customers with advantages in  raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.

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1. Project Name: Dried Sunflower Husk Pellet Production Line

2. Raw Material: Dried Sunflower Husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 4-5 TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ551-III-132kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ551-Ⅲ-132kw *2sets

C.Capacity:4-5 tons/hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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镀锌冷却机+颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:4-5 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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3. Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:4-5 tons/hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 葵花籽壳+颗粒 颗粒机

In the context of 2025, the dried sunflower husk biomass pellet processing business has significant environmental, economic, and social value. Key success factors include: near-zero raw material cost advantage, policy support (subsidies and carbon trading), technological innovation (intelligent processing), and controllable risk. Dried sunflower husk, as agricultural and forestry waste, is characterized by low raw material cost (approximately 300 RMB/ton) and wide availability, making it suitable for pressing into high-density fuel pellets using pellet mills. The government has listed biomass energy as a key supported area, local governments provide equipment subsidies and tax breaks, and the demand for replacing coal in industrial boilers is substantial, with an annual demand growth rate exceeding 15%7. Furthermore, the project also has environmental benefits, reducing pollution from straw burning and aligning with the "dual carbon" policy. Dried sunflower husk biomass pellet processing is suitable for small and medium-sized investors, requiring initial investment in equipment and raw material channels to achieve stable returns by leveraging policy dividends and environmental requirements.

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葵花籽壳图加颗粒图

The raw material cost advantage and carbon emission reduction certification value of dried sunflower husk pellets are prominent. The core advantages of dried sunflower husk biomass pellets are their outstanding environmental attributes, low raw material cost, wide application scenarios, and policy compatibility and safety.

1. Renewable Energy:

Dried sunflower husk biomass pellets are derived from agricultural waste (sunflower husk), belonging to renewable energy. Compared with fossil fuels, the carbon dioxide produced by its combustion can be reabsorbed by plants, resulting in a smaller environmental impact.

2. Value-Added as a By-product for Oil Companies:

Each ton of pellets generates a profit of 200-400 yuan, forming a closed-loop industrial chain of "oil extraction - waste shells - fuel - ash residue returned to the field".

3. Policy Subsidy Support:

China's biomass heating project subsidy will increase to 180-350 yuan/ton by 2025, and biomass fuel is exempt from EU carbon tariffs.

4. Performance Advantages:

The calorific value is stable at 4200-4500 kcal/kg, close to that of medium-quality coal, with high combustion efficiency, meeting core needs such as industrial heating and home use. The particles have high density, good formability, and are not easily broken. They burn without open flame and produce little smoke, making them suitable for existing biomass boilers without requiring major equipment modifications.

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绿色地球+原材料+颗粒图

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