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Project Brief Introduction:

1.Product:Dried Sunflower Husk Pellet Line

2.Capacity:3.5-4 Ton /Hour

3.TONY Brand 3.5-4 Ton /Hour Dried Sunflower Husk Pellet Line Project Process

4.Main Machine: TONY Pellet Machine TYJ860-Ⅲ-250KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 280 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried sunflower husk biomass pellet processing equipment

Forming: Fiber reorganization and densification under mechanical extrusion are key steps in pelleting. Its core principle is "high-pressure extrusion + wood fiber self-adhesion." The lignin in the Sunflower Husk (a natural binder that softens under pressure and frictional heat) works with moisture to tightly bind the fibers, forming pellets with a fixed shape.

Core Component: Forming Machine – "Ring Die Pelletizer" – More suitable for dry materials and less prone to clogging.

During extrusion, the intense friction between the Sunflower Husk and the inner wall of the die and the pressure roller surface generates frictional heat of 60-90℃. This temperature softens the lignin in the Sunflower Husk (lignin's softening point is approximately 70-100℃). Simultaneously, moisture forms "liquid bridges," binding the dispersed fibers together and laying the foundation for subsequent forming.

2. Characteristics of dried sunflower husk biomass pellet processing equipment

(1) High efficiency and energy saving: For example, the pellet mill has low energy consumption, high output, compact structure, small footprint, good dust removal effect, low noise, and a good production environment. A production line only requires 2-3 workers to achieve automated operation, thereby reducing labor costs.

(2) Low maintenance cost and easy operation: The Sunflower Husk pellet mill has low maintenance costs and requires no manual lubrication. Maintenance can be easily completed by non-professionals. Wear parts are practical and durable. Bearings use international brands and are not easily damaged. Operation is simple and requires no professional personnel.

(3) Environmentally friendly raw material processing: The moisture content of the raw materials before pelleting needs to be controlled at around 10-15%. Sunflower Husk pellets have low levels of harmful substances, and the harmful gas components produced during combustion are extremely low. The ash after combustion can be used as potassium fertilizer, meeting environmental protection requirements.

3. Application scenarios of dried sunflower husk biomass pellet processing equipment

(1) Household solid fuel: Dried Sunflower Husk pellets have high utilization rates, are easy to store and use, and are hygienic and safe, suitable for home heating.

(2) Main solid fuel for industrial boilers: It can replace raw coal, heavy oil, and natural gas, reducing air pollution. Burning 10,000 tons of biomass fuel can replace 7,000 tons of standard coal, reducing sulfur dioxide emissions by 165 tons, particulate matter emissions by 80 tons, and carbon dioxide emissions by 14,400 tons.

(3) Thermal power generation: The fuel's calorific value can reach 3400-6000 kcal.

In summary, Dried Sunflower Husk biomass pellet fuel has the characteristics of being "environmentally friendly," "energy-saving," "renewable," and "zero-carbon emission," making it the best renewable energy source to replace coal. From the perspectives of cost, energy saving, and environmental protection, biomass fuel is a better alternative to coal.

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TONY Brand 3.5-4 TPH Dried Sunflower Husk Pellet Line can process dried sunflower husk and various biomass materials into biomass pellets. Sunflower husks have a moderate density and high fiber content, exhibiting strong stability after compression molding and combustion efficiency approaching that of coal. The raw materials are widely available and inexpensive, mostly derived from agricultural processing waste, enabling resource recycling and reuse. Combustion produces minimal pollutants, containing no sulfur or phosphorus, thus meeting environmental protection requirements. The technology for processing sunflower husks into biomass pellets is mature and highly feasible, representing an excellent pathway for the resource utilization of waste.transformation, and has economic, environmental and social value.

1. Capacity: 3.5-4 Ton/Hour

2. Raw materials: Dried Sunflower Husk

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Agricultural product processing workers, such as operators of sunflower seed oil mills and nut processing plants; biomass energy-related entrepreneurs, including individuals or enterprises looking to enter the biomass pellet production field; and business owners with stable fuel needs, such as small and medium-sized heating companies, food processing plants, farms and other customers with advantages in  raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.

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原材料--成品图

1. Project Name: Dried Sunflower Husk Pellet Production Line

2. Raw Material: Dried Sunflower Husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 3.5-4 TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ860-III-250kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-250kw *1set

C.Capacity:3.5-4 tons/hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.2图片

镀锌冷却机+颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:3.5-4 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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半自动包装机

3. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:3.5-4 tons/hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 葵花籽壳+颗粒 颗粒机

With the increasing popularity of global environmental protection concepts and the increasingly severe global energy situation, Sunflower Husk biomass pellets, as a high-quality alternative to traditional coal resources, have a promising future.

In the entrepreneurial wave, finding a field with both development potential and business opportunities is every entrepreneur's dream. Today, let's talk about the Sunflower Husk pellet business—a seemingly ordinary industry that holds unlimited business opportunities. So, is the Sunflower Husk pellet business really good? The answer is definitely yes; the key lies in whether you can grasp the intricacies.

1. Entrepreneurial Opportunities in the Sunflower Husk Industry

Sunflower Husk, as a by-product of sunflower seed processing, has a wide range of uses, and its use in producing biomass fuel to replace coal resources has been welcomed by the market. With the increasing awareness of environmental protection and the advancement of biotechnology, the market demand for Sunflower Husk pellets is growing year by year, and the market prospects are broad. For entrepreneurs, the rice husk industry is undoubtedly a field worth exploring.

(1) Abundant Resources: Global rice resources are abundant, easy to obtain, and inexpensive, providing entrepreneurs with a unique advantage.

(2) Policy Support: The government strongly supports the environmental protection industry and the utilization of agricultural waste, providing a favorable policy environment for the development of the Sunflower Husk industry.

(3) Market Demand: With the advancement of biotechnology, the added value of Sunflower Husk granules is constantly increasing, and market demand continues to grow.

2. Advantages of the Sunflower Husk Industry

(1) Low Investment, High Return: Sunflower Husk has relatively low raw material costs, and the processed products have high added value, enabling low investment and high returns.

(2) Stable Market Demand: Sunflower Husk has a wide range of applications, and market demand is stable, so entrepreneurs do not need to worry about unsold products.

(3) Sustainable Development: The utilization of Sunflower Husk aligns with environmental protection principles, promotes sustainable development, and conforms to future industry development trends.

3. How to Successfully Launch a Sunflower Husk Business

(1) In-depth Industry Understanding: Before launching a business, it is essential to conduct in-depth research and understanding of the Sunflower Husk industry, grasping its basic situation and market dynamics.

(2) Select suitable products: Based on market demand and our own conditions, select suitable Sunflower Husk products for development and production.

(3) Strengthen technological research and development: The added value of Sunflower Husk is inseparable from technological support; therefore, we must strengthen technological research and development to improve product quality and added value.

(4) Expand sales channels: Actively develop sales channels, promote products to the market, and increase market share.

As long as we seize opportunities, fully leverage our own advantages, strengthen technological research and development and market expansion, the Sunflower Husk business will surely become the path to our success. In this era full of opportunities and challenges, let us join hands to create a brilliant future for the Sunflower Husk industry!

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葵花籽壳图加颗粒图

The advantages of sunflower husk as biomass pellet fuel mainly include the following aspects:

‌1.Environmental Protection And Low Carbon Emissions: 

sunflower husk pellet fuel has the characteristics of low sulfur and low carbon emissions. Compared with coal, its CO2 emissions are reduced by 97.91%, SO2 emissions are reduced by 99.15%, and NO2 emissions are reduced by 72.09%. This low emission characteristic makes sunflower husk pellet fuel considered an environmentally friendly green energy.

‌2.High Combustion Efficiency And Cleanliness: 

The combustion efficiency of sunflower husk pellet fuel exceeds 80%, and the sulfur dioxide and ammonia nitrogen compounds produced during the combustion process are relatively small. The ashes after combustion can be recycled as organic potassium fertilizer, reducing pollution to the environment.

‌3.Renewable And Rich Resources: 

sunflower husk pellet fuel is a renewable energy source with a wide range of raw materials, including sunflower husks, wood chips, sawdust, crop straw, etc. These raw materials can be continuously regenerated in nature, solving the problem of traditional energy depletion.

‌4.Economical And Cost-Effective‌: 

The production cost of sunflower husk pellet fuel is relatively low, and its calorific value is high, comparable to coal, and can even replace coal in some cases, thereby reducing energy costs‌.

‌5.Easy To Store And Transport‌: 

The density of sunflower husk pellet fuel compressed by the pellet machine is large, which is convenient for storage and transportation, reduces the generation of dust, and is beneficial to environmental protection and improves air quality‌.

In summary, sunflower husk pellet fuel has significant advantages in environmental protection, economy, and renewability, and is a biomass energy worthy of promotion.

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绿色地球+原材料+颗粒图

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公司介绍图