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Project Brief Introduction:

1.Product:Dried Sunflower Husk Pellet Line

2.Capacity:0.8-1.2 Ton /Hour

3.TONY Brand 0.8-1.2 Ton /Hour Dried Sunflower Husk Pellet Line Project Process

4.Main Machine: TONY Pellet Machine TYJ450-Ⅱ-55KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 80 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried sunflower husk biomass pellet processing equipment

The core working principle of equipment for processing dried sunflower husks into biomass pellets is to convert sunflower husks into high-density pellet fuel through pretreatment, mechanical extrusion molding, and post-processing, without the need for binders, utilizing the material's own lignin to soften and bind the pellets.

(1) Ring Die: The die diameter determines the pellet size (commonly 6-12mm). The ring die is stationary while the pressure roller rotates, resulting in a centrifugal and uniform distribution of the material.

(2) Pressure Roller: Provides extrusion pressure, generating heat through friction with the die to promote lignin softening. High-alloy wear-resistant materials are used; some models allow the pressure roller to be repaired 2-3 times, extending its lifespan.

(3) Feeding System: Controls the material feed rate to ensure uniform distribution. Vertical feeding design (such as the TONY ring die pellet mill) reduces material blockage and is suitable for lightweight materials such as sunflower husks.

2. Characteristics of dried sunflower husk biomass pellet processing equipment

(1) High Molding Efficiency: The equipment adopts a vertical feeding design with a mold, combined with centrifugal distribution technology, which avoids arching of lightweight materials such as sunflower husks, ensuring uniform feeding and a molding rate of over 90%. The double-layer mold structure achieves "one mold for two uses," increasing output (20% higher than traditional equipment) while reducing mold replacement costs.

(2) Energy Consumption and Cost Control: An independent frequency converter precisely adjusts the rotation speed, matching the low moisture content of sunflower husks, reducing unit energy consumption by 15%-20%. The lubrication system uses high-pressure filtration technology, reducing mechanical wear, extending equipment life, and reducing maintenance costs by 30%.

(3) Environmental Protection and Applicability: The equipment operates without the need for adhesives, relying on the self-adhesive force of the sunflower husk fibers for molding. The finished pellets burn without black smoke, and sulfur and nitrogen emissions meet national standards. In addition to sunflower husks, it can also process difficult-to-bond materials such as rice husks and peanut shells, making it suitable for biomass fuel plants, power plants, and other scenarios.

3. Application scenarios of dried sunflower husk biomass pellet processing equipment

(1) Biomass pellet plants and energy trading companies.

Site selection characteristics: Located near major sunflower seed producing areas (such as nut processing plants and sunflower seed planting bases), reducing raw material transportation costs and facilitating the collection of large quantities of sunflower seed shells.

Product destination: The produced pellets are mainly sold to heating companies, industrial enterprises, and household users as a clean fuel to replace coal and natural gas.

(2) Large-scale sunflower seed processing plants, rural cooperatives, and township collectives.

Core purpose: On the one hand, to handle the large amount of sunflower seed shells generated during production, avoiding environmental pollution; on the other hand, to process them into pellets for heating in their own workshops (such as sunflower seed drying and factory heating) or for use by local farmers, reducing energy costs.

(3) Food processing plants, textile factories, and small and medium-sized biomass power plants.

Core advantages: Replaces traditional coal fuel, complies with environmental protection policies (reducing dust and sulfur dioxide emissions); at the same time, utilizes low-priced sunflower seed shell raw materials, reducing long-term fuel procurement costs and realizing "waste to energy".

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TONY Brand 0.8-1.2 TPH Dried Sunflower Husk Pellet Line can process dried sunflower husk and various biomass materials into biomass pellets. Sunflower husks have a moderate density and high fiber content, exhibiting strong stability after compression molding and combustion efficiency approaching that of coal. The raw materials are widely available and inexpensive, mostly derived from agricultural processing waste, enabling resource recycling and reuse. Combustion produces minimal pollutants, containing no sulfur or phosphorus, thus meeting environmental protection requirements. The technology for processing sunflower husks into biomass pellets is mature and highly feasible, representing an excellent pathway for the resource utilization of waste.transformation, and has economic, environmental and social value.

1. Capacity: 0.8-1.2 Ton/Hour

2. Raw materials: Dried Sunflower Husk

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Agricultural product processing workers, such as operators of sunflower seed oil mills and nut processing plants; biomass energy-related entrepreneurs, including individuals or enterprises looking to enter the biomass pellet production field; and business owners with stable fuel needs, such as small and medium-sized heating companies, food processing plants, farms and other customers with advantages in  raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.

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原材料--成品图

1. Project Name: Dried Sunflower Husk Pellet Production Line

2. Raw Material: Dried Sunflower Husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 0.8-1.2 TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ450-Ⅱ-55kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ450-Ⅱ-55kw *1set

C.Capacity:0.8-1.2 tons/hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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镀锌冷却机+颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:0.8-1.2 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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半自动包装机

3. Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:0.8-1.2 tons/hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 葵花籽壳+颗粒 颗粒机

The sunflower husk biomass pellet project can activate the economic attributes of this "idle resource," bringing tangible benefits to various stakeholders and forming a virtuous economic cycle.

1. Increased Revenue for Raw Material Suppliers: 

Sunflower seed processing plants and farmers, who previously had to spend money to dispose of sunflower husks, can transform them into "marketable raw materials." Especially in major sunflower seed producing areas, this can provide local farmers or small businesses with a stable source of additional income.

2. Profit Generation for Project Owners: 

The project produces biomass pellets through "low-priced raw materials + low-cost processing," with a stable supply of raw materials and clear market demand, enabling a sustainable and profitable business model.

3. Reduced Costs for Downstream Users: 

For downstream users such as industrial enterprises and heating companies, the cost of using biomass pellets is typically 30% lower than that of natural gas and 50% lower than that of electric heating, significantly reducing their energy expenditures and indirectly enhancing the competitiveness of downstream industries.

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葵花籽壳图加颗粒图

1. Wide Range of Raw Material Sources: 

Nut processing plants, farmers, and food companies all generate large quantities of sunflower husks, ensuring a stable supply concentrated in specific regions. This eliminates the need for long-distance procurement, reducing transportation costs.

2. Simple Raw Material Processing: 

Sunflower husks are loose in texture and odorless, requiring no complex pretreatment. They can be shaped simply by extrusion, simplifying the processing and further reducing production costs and complexity.

3. Convenient Storage and Transportation: 

With a particle density of 1.1-1.3 g/cm³, 6-8 times that of bulk sunflower husks, they have a smaller volume for the same energy. They can be stored in bags or in bulk without the need for dedicated moisture-proof warehouses (moisture content <12%, natural ventilation is sufficient). During transportation, there is no dust or odor, allowing for transport by ordinary trucks. Logistics costs are more than 50% lower than bulk biomass. 

4. Stable and Easy-to-Control Combustion: 

The particles have uniform calorific value (lower heating value 16-18 MJ/kg, close to medium-quality coal), resulting in a stable flame and no slagging during combustion. Combustion intensity can be precisely controlled by adjusting the feeding rate. No modifications to existing biomass boilers, fireplaces, or other equipment are required; it can be used directly upon introduction, making operation very easy.

5. Wide Range of Applications:

 It can completely replace coal and natural gas for industrial heating (such as steam supply in food processing and textile mills), residential heating, and small-to-medium-sized power generation. It can meet the needs of both large-scale industrial use and small-scale household consumption.

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绿色地球+原材料+颗粒图

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客户参观图