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Project Brief Introduction:

1.Product:Dried Sunflower Husk Pellet Line

2.Capacity:1.5-2 Ton /Hour

3.TONY Brand 1.5-2 Ton /Hour Dried Sunflower Husk Pellet Line Project Process

4.Main Machine: TONY Pellet Machine TYJ551-Ⅲ-110KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 140 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried sunflower husk biomass pellet processing equipment

The principle of the dried Sunflower HuskPellet equipment is to physically compress dried sunflower seed shells into pellets. During the pelleting process, the biomass dried sunflower seed shell raw material falls vertically into the feed port. After the rotation of the pressure rollers, the material is continuously and evenly distributed on the inner surface of the mold cavity. Under the crushing of the pressure rollers, the powdery material passes through the holes of the mold. During this process, the material is subjected to high pressure and high temperature, which produces physical changes or appropriate chemical changes, causing the powdery material to form a continuously elongated cylindrical solid body. Then, the pellets are cut by the cutting blade and discharged from the discharge port. At this point, the pelleting process is completed.

2. Characteristics of dried sunflower husk biomass pellet processing equipment

(1)Highly efficient forming and stable pellet quality: The core equipment, the ring die pellet mill, uses a high-strength alloy ring die and wear-resistant pressure rollers, which can withstand the high friction during extrusion, ensuring continuous production.

(2)Strong adaptability to high-moisture raw materials: It can quickly reduce moisture content to the required 10%-15% for pelleting, and can operate stably even with large fluctuations in raw material moisture (such as sawdust collected during the rainy season).

(4)High degree of automation and convenient operation: It can monitor parameters such as raw material moisture, pelleting temperature, and output in real time, and automatically adjust drying time, feeding speed, and pressure roller speed, reducing manual intervention.

3. Application scenarios of dried sunflower husk biomass pellet processing equipment

(1) Combustion: Dried Sunflower Husk pellets can be used as fuel, replacing coal. The rice ash produced after burning rice husks is rich in silica, which is a good cementing material.

(2) Animal Feed: Dried Sunflower Husk pellets can be used as animal feed in large-scale farms, facilitating storage and transportation.

(3) Residential Heating and Energy Use: Dried Sunflower Husk pellets can be used for residential heating and energy use, being clean and pollution-free, and easy to store and transport.

(4) Industrial Boiler and Kiln Fuel: Dried Sunflower Husk pellets can be used as fuel for industrial boilers and kilns, replacing coal and natural gas, helping to solve environmental pollution problems.

(5) Gasification and Thermal Power Generation: Dried Sunflower Husk pellets can be used as fuel for gasification and thermal power generation, helping to address the issue of small thermal power plant closures.

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TONY Brand 1.5-2 TPH Dried Sunflower Husk Pellet Line can process dried sunflower husk and various biomass materials into biomass pellets. Sunflower husks have a moderate density and high fiber content, exhibiting strong stability after compression molding and combustion efficiency approaching that of coal. The raw materials are widely available and inexpensive, mostly derived from agricultural processing waste, enabling resource recycling and reuse. Combustion produces minimal pollutants, containing no sulfur or phosphorus, thus meeting environmental protection requirements. The technology for processing sunflower husks into biomass pellets is mature and highly feasible, representing an excellent pathway for the resource utilization of waste.transformation, and has economic, environmental and social value.

1. Capacity: 1.5-2 Ton/Hour

2. Raw materials: Dried Sunflower Husk

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Agricultural product processing workers, such as operators of sunflower seed oil mills and nut processing plants; biomass energy-related entrepreneurs, including individuals or enterprises looking to enter the biomass pellet production field; and business owners with stable fuel needs, such as small and medium-sized heating companies, food processing plants, farms and other customers with advantages in  raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.

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原材料--成品图

1. Project Name: Dried Sunflower Husk Pellet Production Line

2. Raw Material: Dried Sunflower Husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 1.5-2 TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ551-III-110kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ551-Ⅲ-110kw *1set

C.Capacity:1.5-2 tons/hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.2图片

镀锌冷却机+颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:1.5-2 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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半自动包装机

3. Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:1.5-2 tons/hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 葵花籽壳+颗粒 颗粒机

Dried sunflower husk is a major byproduct of dried sunflower husk processing. The world's largest producer of dried sunflower husk (annual output exceeding 3 million tons) generates a large amount of shell waste annually (approximately 30-40% of the total weight). This waste is typically incinerated or landfilled, causing environmental pollution. Biomass pellets, on the other hand, are compressed fuel or feed ingredients that can be used for power generation, heating, or animal feed, and there is strong market demand.

1.Environmental and Policy Dividends:

The escalating global climate crisis and China's "dual carbon" goals (peak carbon by 2030, carbon neutrality by 2060) are driving the resource utilization of waste. The newly revised Renewable Energy Law in 2025 provides subsidies for biomass projects (such as tax breaks of 200-500 yuan per ton of pellets). Dried sunflower husk, as a "zero-cost raw material," can maximize profits and reduce carbon footprint.

2.Increased Economic Value:

Dried sunflower husk itself has a high calorific value (approximately 16-18 MJ/kg). After processing, the pellets can replace coal or wood pellets, and the selling price can reach 800-1200 yuan/ton (depending on quality). This is more than 10 times the value added compared to selling the raw material directly (the purchase price of the shells is only 50-100 yuan/ton).

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葵花籽壳图加颗粒图

1. Green and Environmentally Friendly:                                                

Dried sunflower husk is an agricultural waste resource that is abundant and renewable. Its combustion does not produce harmful substances, making it environmentally friendly.

2. Economical and Practical:                                            

Dried sunflower husk pellets are more affordable than traditional fuels (such as firewood). Using rice husk pellets as fuel saves energy and reduces transportation costs.

3. High Calorific Value:                                     

The calorific value of dried sunflower husk biomass pellets refers to the amount of heat released per unit mass of fuel, commonly used to compare the energy content of different fuels. According to experimental data, the calorific value of dried sunflower husk biomass pellets is between 4300-4800 kcal/kg, comparable to that of coal, but with extremely low sulfur content, resulting in minimal emissions of sulfur dioxide and other pollutants. It is suitable for household, industrial, and hot water supply applications.

With the increasing awareness of environmental protection, the application prospects of dried sunflower husk biomass pellets will become increasingly broad.

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绿色地球+原材料+颗粒图

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公司介绍图