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Project Brief Introduction:

1.Product:Dried Sunflower Husk Pellet Line

2.Capacity:1-1.5 Ton /Hour

3.TONY Brand 1-1.5 Ton /Hour Dried Sunflower Husk Pellet Line Project Process

4.Main Machine: TONY Pellet Machine TYJ551-Ⅲ-90KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 120 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried sunflower husk biomass pellet processing equipment

Sunflower husks themselves do not contain strong adhesives; their formation relies primarily on two core mechanisms:

(1) Physical extrusion: The pressure rollers of the pellet mill generate enormous pressure (typically 50-100 MPa) between themselves and the ring die, compressing the cellulose, hemicellulose, and other components in the husks tightly to form a physical bond.

(2) Lignin softening: During the extrusion process, the material generates heat due to friction (temperatures can reach over 100°C), softening the lignin in the husks and creating viscosity, which acts as a "natural adhesive," further enhancing the firmness of the pellets.

2. Characteristics of dried sunflower husk biomass pellet processing equipment

(1) Wide Raw Material Compatibility: In addition to sunflower husks, it can also process peanut husks, sawdust, straw, etc., and is suitable for materials with a particle size ≤60mm and a moisture content of 10%-15%.

(2) Automation and Stability: Equipped with an automatic lubrication system, reducing manual labor and supporting 24-hour continuous operation.

(3) Excellent Molding Effect: The mold undergoes secondary heat treatment (e.g., alloy material), resulting in high particle density, smooth surface, and a calorific value of over 4000 kcal/kg.

(4) Environmental Protection and Low Energy Consumption: The enclosed structure reduces dust and has low energy consumption (e.g., vertical equipment power 90-280kW, output 1-5 tons/hour).

3. Application scenarios of dried sunflower husk biomass pellet processing equipment

Biomass pellet production plants are the core application scenario for this equipment, specializing in the large-scale production and sales of biomass pellets. The characteristics of the equipment application are as follows:

(1) Capacity Matching: Most utilize fully automated production lines (from pelleting to packaging) to meet the market's bulk demand for biomass pellets.

(2) Product Use: The produced sunflower seed shell pellets are mainly sold to heating companies, households, and industrial enterprises as a clean fuel to replace coal and natural gas.

(3) Site Selection Characteristics: Typically located near sunflower seed production areas (such as nut processing plants or large farms), reducing transportation costs for sunflower seed shells and lowering the difficulty of raw material storage.

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TONY Brand 1-1.5 TPH Dried Sunflower Husk Pellet Line can process dried sunflower husk and various biomass materials into biomass pellets. Sunflower husks have a moderate density and high fiber content, exhibiting strong stability after compression molding and combustion efficiency approaching that of coal. The raw materials are widely available and inexpensive, mostly derived from agricultural processing waste, enabling resource recycling and reuse. Combustion produces minimal pollutants, containing no sulfur or phosphorus, thus meeting environmental protection requirements. The technology for processing sunflower husks into biomass pellets is mature and highly feasible, representing an excellent pathway for the resource utilization of waste.transformation, and has economic, environmental and social value.

1. Capacity: 1-1.5 Ton/Hour

2. Raw materials: Dried Sunflower Husk

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Agricultural product processing workers, such as operators of sunflower seed oil mills and nut processing plants; biomass energy-related entrepreneurs, including individuals or enterprises looking to enter the biomass pellet production field; and business owners with stable fuel needs, such as small and medium-sized heating companies, food processing plants, farms and other customers with advantages in  raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.

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原材料--成品图

1. Project Name: Dried Sunflower Husk Pellet Production Line

2. Raw Material: Dried Sunflower Husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 1-1.5 TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ551-III-90kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ551-Ⅲ-90kw *1set

C.Capacity:1-1.5 tons/hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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镀锌冷却机+颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:1-1.5 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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半自动包装机

3. Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:1-1.5 tons/hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 葵花籽壳+颗粒 颗粒机

1. Project Overview 

Sunflower husks, an agricultural waste, can be processed into pellet fuel, known as "green coal." The raw materials are widely available and low-cost; the ash after combustion can be used as fertilizer. It is a renewable energy source and can replace traditional fuels such as coal and natural gas.

2. Market Applications

(1)Main Scenarios: Industrial boilers, biomass power plants, and residential heating.

(2)Calorific Value: Approximately 4000 kcal/ton, comparable to standard coal.

3. Project Recommendations

(1)Raw Material Security: Partner with food processing plants to ensure a stable supply of waste materials such as sunflower seed shells. (Food processing plant supplier)

(2)Equipment Selection: Prioritize highly automated pellet mills, such as TONY pellet mills, to reduce labor costs.

(3)Environmental Compliance: Include dust removal and automatic refueling facilities to ensure emissions meet standards.

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葵花籽壳图加颗粒图

Sunflower husk pellets, as fuel processed from agricultural and forestry waste, possess environmental advantages that form their core competitiveness, primarily in three aspects:

1. Low carbon emissions: 

Sunflower husks are a biomass resource. The carbon dioxide released during combustion can be absorbed by plant photosynthesis, forming a "carbon cycle." Compared to coal (which emits approximately 2.6 tons of carbon dioxide per ton burned), its net carbon emissions are close to zero, meeting the "dual carbon" target requirements.

2. Low pollutant emissions: 

During pellet combustion, the sulfur content (typically <0.05%) and nitrogen content (typically <0.5%) are far lower than those of coal (sulfur content is generally >0.5%). Combined with specialized combustion equipment (such as biomass boilers), emissions of sulfur dioxide and nitrogen oxides can be significantly reduced. Simultaneously, the dense pellet structure ensures complete combustion, resulting in dust emissions that are more than 60% lower than those of bulk sunflower seed shells or straw.

3. Waste Resource Utilization: 

Sunflower husks, which would otherwise require stockpiling or incineration, are converted into fuel, avoiding land occupation, bacterial growth, and pollution caused by uncontrolled burning. This achieves "turning waste into treasure" and reduces solid waste pollution.

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绿色地球+原材料+颗粒图

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公司介绍图